High Performance Customizable Activated Carbon Rotary Kiln 900-1000C

Product Description:

This product is mainly used for steam activation of certain materials to form porous activated carbon, such as coconut shell charcoal, palm shell charcoal, apricot shell charcoal, peach shell charcoal, walnut shell charcoal, bamboo charcoal, hard miscellaneous charcoal, and so on.

To activate these materials, they must first be reheated at high temperatures within a certain temperature range and with air isolated from the environment. Furthermore, a small amount of high-temperature water vapor will be sprayed on the materials instantly as they enter the steam section in the activation furnace.

This process helps the pores in the material to open up and react with the steam, while also developing deeper and inward to form porous activated carbon.

Features:

The Activated Carbon Activation Furnace is composed of several systems, including the Feeding System, Converter High-Temperature Heating System, Steam System, Flue Gas Treatment System, and Cooling System, etc.

The Carbonized material is fed into the furnace through the conveying system for high-temperature heating. When the temperature reaches a certain level, Steam is sprayed onto the surface of the material to create holes in a high-temperature state. Activated Carbon products are then made.

Finally, the product is cooled with the cooling system before being packed and stored away.

Technical Parameters:

As an example, for coconut shell charcoal, the furnace body specifications that correspond to various output levels are listed below:

1. φ 1.5m * 12m: activated carbon production of 1-2 tpd
2. φ 1.5m * 15m: activated carbon production of 2-3 tpd
3. φ 2.2m * 15m: activated carbon production of 3-4 tpd
4. φ 2.0m * 18m: activated carbon production of 4-5 tpd
5. φ 2.2m * 20m: activated carbon production of 5-6 tpd

Typically, 2-3 tons of charcoal is needed to produce 1 ton of finished activated carbon.

Please note that raw material may determine the type of furnace body and the quality of finished activated carbon, resulting in different output. Therefore, if you need specific output and equipment specifications, please inform us via letter so that we can design a suitable plan and suggestion for you.

Applications:

Activated carbon has a plethora of uses in a variety of industries. For example, it is used in the chemical industry to absorb gold, as well as for water purification and alcohol decolorization. Moreover, it is often utilized for exhaust gas and toxic gas filtration - as a crucial component of gas masks - as well as for blood purification.

Customization:

Support and Services:

We provide technical support and service for Carbon Activation Kilns. Our technical support team is available 24/7 to answer any questions you may have about your kiln and the associated processes.

We provide troubleshooting services, replacement parts, and software upgrades. If you have any problems with your kiln, please contact us and our team of experienced technicians will be able to help.

We also provide training and education for operators. Our team of experts can provide you with the knowledge and skills to ensure your kiln is running efficiently.

Finally, we offer a preventative maintenance program to help ensure the long-term health of your kiln. Our technicians can inspect your kiln and replace any worn parts to keep it running smoothly.

Packing and Shipping:

The Carbon Activation Kiln will be securely packaged and shipped in a wooden crate to ensure that it is protected against any potential damage during transportation. The crate's measurements are 3 ft x 4 ft x 6 ft and it will be weighed at approximately 500 lbs. The crate will be labeled with the product's name, the customer's name, and the shipping destination. It will also include a set of assembly instructions for the customer to follow. The crate will be secured with specialized packaging materials to ensure the product's safety and to prevent any potential shifting during transit.