Guangdong MEI-AL Technology Co., Ltd.
| Payment Terms | T/T, MoneyGram, Western Union |
| Supply Ability | 1set/6 months |
| Delivery Time | 180-200days |
| Packaging Details | Export Stander Packing |
| Type | anodizing and colouring surface teatment |
| Output | 2000T/MOUTH |
| Condition | new brand |
| Advantage | saving space and energy,lowest cost ,best service |
| power | natural gas, LNG |
| Color | enjoy customization |
| Voltage | Customers Local Voltage |
| Water presss | Customer local water pressure |
| maximum Length | 6500mm profile cut length |
| Warranty | 365 days |
| Brand Name | MEI-AL |
| Model Number | 2000T/MOUTH |
| Place of Origin | CHINA |
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Product Specification
| Payment Terms | T/T, MoneyGram, Western Union | Supply Ability | 1set/6 months |
| Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
| Type | anodizing and colouring surface teatment | Output | 2000T/MOUTH |
| Condition | new brand | Advantage | saving space and energy,lowest cost ,best service |
| power | natural gas, LNG | Color | enjoy customization |
| Voltage | Customers Local Voltage | Water presss | Customer local water pressure |
| maximum Length | 6500mm profile cut length | Warranty | 365 days |
| Brand Name | MEI-AL | Model Number | 2000T/MOUTH |
| Place of Origin | CHINA | ||
| High Light | SURFACE TREATMENT ANODIZING PRODUCTION LINE ，2000T/MOUTH ANODIZING PRODUCTION LINE ，2000T/MOUTH SURFACE TREATMENT | ||
2000Ton/Mouth Automatic Anodizing Line Process Operation Type MEIAL
一.Product Description
1. The anodizing production line strives to improve energy efficiency by implementing heat recovery system, optimizing process parameters, using energy-saving equipment and other energy-saving measures.
2. The anodizing line has developed a waste management strategy to deal with the by-products and waste generated during the anodizing process.
3. Anodizing production lines can be combined with automation and robotics to improve process efficiency and consistency.
二. Design Condition
| 1 | Alloy | Aluminium 6061 to 6063 or others |
| 2 | Anodizing film thinkness | 10~ 15µm m |
| 3 | Average coverage area | 350m²/T (ton) |
| 4 | Max aluminium profile length | 6500mm |
| 5 | Extrusion ratio | 2.5kg/m² |
| 6 | Working hour/m | 300d/m x 20h/d = 600h/m |
| 7 | Racking system | Two fixtures /rack |
| 8 | Racking operation | Manual |
| 9 | Equipment Usage Rate | 0.9 |
| 10 | Power supply | AC 3phase 380v 50hz |
| 11 | Control Power | AC220V 50Hz |
| 12 | Water supply | 2kg/cm²·G |
| 13 | Hot steam | 6kg/cm²·G |
| 14 | Compressor air | 6kg/cm²·G |
三.Process Tank
| 1 | Degreasing 【Free sulfuric acid 180±30 g/l】 | 1 Tank |
| 2 | Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 | 2 Tanks |
| 3 | Neutralization 【Free sulfuric acid180±20g/l】 | 1 Tank |
| 4 | Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 | 4 Tanks |
| 5 | Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 | 2 Tanks |
| 6 | Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 | 3 Tank |
四.Treatment Process:
(6) Average anodizing layer : 0.3*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 2 rack x 4 tank x 60min/h) ÷40min x600 hour =7200jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 7200jig(rack)x 50m² /jig =360000m²
2. Anodizing treatment weight:
Monthly output : 360000m²÷350m²/T*0.9=925T≧900T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =4unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =2unit
六. Process Chat
| Discription for Un | ||
| 1 | De | Degreasing |
| 2 | Rs | Rinsing |
| 3 | HW Rs | Hot Water Rinsing |
| 4 | AE | Alkaline Etching |
| 5 | Ne | Neutralization |
| 6 | An | Anodizing |
| 7 | Cl | Coloring |
| 8 | Sl | Sealing |
| 9 | MU | Material Unloading |
| 10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification：
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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