OEM PET Bottle Mineral Water Packing Machine Production Line 36000 Bottles/Hour

Product Specification

36000 bottles/hour PET bottle mineral water production line equipment list

Production line range:

provide you with whole plant planning, production line layout design; undertake overall packaging production line; undertake downstream packaging production line;

Production line type:

bottled pure water andmineral water(Bottle capacity:200ml-1.5L)

barreled water/ Disposable bottled water(Bottle capacity4.5L-18L)

and other water production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat shrink film packaging machine, carton wrapping machine, palletizing machine, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 12,000 bottles per hour-72,000 bottles per hour

1.Overview of 36000 bottles/hour PET bottle mineral water production line equipment list:
500ml PET round bottle production line, post-packaging design capacity:36000BPH

2.36000 bottles/hour PET bottle mineral water production line equipment list design standards:
1) Principles of production line equipment selection:
In order to make the equipment of each part of the production line reach the designed production capacity and the production efficiency of the whole line reach the best, it is particularly important to select equipment with appropriate production capacity. If the equipment capacity is too low, the production line cannot meet the planned production capacity requirements, the production efficiency of the whole line is low, and the output cannot meet the market needs. If the capacity is too high, the equipment cost will be increased. High-capacity equipment has no chance to run at full load, and the standby time is long, resulting in energy waste and increasing the operating cost of the production line.
2) Production line design standards:
The design of the production line is planned around key equipment. Key equipment is the slowest, most important, and often the most expensive equipment on the whole line.
The calculation of production line performance is based on the performance of this equipment. If this equipment is running, the whole line is running. If this equipment runs slowly, the efficiency of the whole line will decrease accordingly. All other equipment has a higher running speed than this equipment.
The design capacity of the small bottle production line is 36,000 BPH, and the capacity of the blowing, filling and capping equipment is 32,000 BPH as the intermediate equipment, matching the corresponding upper and lower end equipment. In order to prevent the impact of the shutdown of each equipment for changing packaging materials, the conveyor line is equipped with a buffer conveying platform, and the designed buffer time is 8-10 minutes. The production efficiency of the entire line is expected to reach 94-96%.

3)Applicable production line types:

Applicable production line types:
Water production line
Purified water production line
Mineral water production line
Hydrogen-rich water production line
Electrolyte water production line
Soda water production line
Sparkling water production line
Salty soda production line
Bottled water production line
Barrel water production line
Drinking water production line
PET bottled water production line
PE bottled water production line
Water packaging line
Purified water packaging line
Mineral water packaging line
Hydrogen-rich water packaging line
Electrolyte water packaging line
Soda water packaging line
Sparkling water packaging line
Salty soda packaging line
Bottled water packaging line
Barrel water packaging line
Drinking water packaging line
PET bottled water packaging line
PE bottled water packaging line
Water end of line
Purified water end of line
Mineral water end of line
Hydrogen-rich water end of line
Electrolyte water end of line
Soda water end of line
Sparkling water end of line
Salty soda end of line
Bottled water end of line
Barrel water end of line
Drinking water end of line
PET bottled water end of line
PE bottled water end of line

3.Peiyu Engineering and Equipment Advantages for 36000 bottles/hour PET bottle mineral water production line equipment list:
1) Automation:
The equipment solution provided by Peiyu is a mature fully automatic production line solution. Peiyu equipment operator configuration (personnel ratio for a single production line): 1 person for bottle blowing machine, 1 person for filling room, 2 people for blow drying machine and labeling machine, 1 person for cartoning machine, 1 person for film packaging machine, 1 person for light inspection box, and 2 people for flexible positions. In order to achieve full automation, it will be considered that the operation of other equipment will not be affected during short shutdowns, greatly improving production efficiency. Peiyu has many fully automated successful cases in the beverage and canned food industries for understanding and visiting.
Peiyu has always shared automation solutions with partners and presented mature automation solutions to potential partners.
2) Processing technology: For the equipment frame structure, Peiyu adopts the process of welding first and then processing, which ensures that the technical parameters and errors of the finished equipment are much higher than the industry level, and guarantees the stability of the long-term use of the equipment. (If you want to realize the process of welding first and then processing, large-scale processing equipment is required. Please conduct an on-site inspection to see if your company has the ability to process large-scale processing). 3) Technical strength: Peiyu has the certified Shaanxi Xi'an Peiyu Research Institute, which has 45 relevant mechanical, electrical, and process technicians (8 of whom have senior professional titles). 4) After-sales service and technical support: Peiyu MES system has remote online management and automatic alarm system for equipment. In order to avoid the hidden dangers of equipment failure due to improper operation or inadequate maintenance during the production and use of equipment, Peiyu conducts free equipment technical inspections twice a year and provides technical training for relevant personnel. It can effectively eliminate the hidden dangers of equipment failure in advance, ensure product quality and improve the production efficiency of the production line.

4.Main equipment technical solutions:

I).Carton packaging machine (bottom loading, narrow side direction) for 36000 bottles/hour PET bottle mineral water production line equipment list:

(1) Equipment principle:
The cardboard is grabbed by the continuous suction cup cam mechanism and placed on the carton climbing chain conveyor mechanism, and then conveyed to the junction of the carton and the product. The bottles (cans) conveyed and arranged in the form of specifications enter the upper part of the carton at the glue-wrapped net chain, and enter the cardboard forming area together with the unfolded carton. After spraying glue, folding paper and other actions, the fully automatic packaging process is realized.
(2) Equipment features and advantages:
(2).1 Linear can/bottle separation: Two servo motors cooperate to quickly complete the bottle separation action on the can/bottle conveying line;
(2).2 Suitable for a variety of can/bottle types: Suitable for a variety of can/bottle types, can/bottle type conversion is fast and convenient, and can/bottle type and arrangement method are convenient and fast;
(2).3 Unique box pressing technology: After the carton is formed and pasted, it is firm and reliable, and the appearance is beautiful;
(2).4 Cardboard storage capacity: Larger storage capacity, suitable for high-speed operation, more reasonable and humanized cardboard placement
(2).5 Advanced configuration, motors, reducers, PLCs, sensors, etc. are all internationally renowned brands. Stable operation and long service life;
(2).6 Equipped with various protection, detection and other automatic systems and internationally renowned brand sol spraying system;
(2).7 Independently designed machine body, seamless safety protection device, safer machine operation, more beautiful and practical appearance.
(3) Technical parameters:

2).Single channel heat shrink wrapper for 36000 bottles/hour PET bottle mineral water production line equipment list:

The one-piece fully automatic heat shrink film packaging machine is a new type of packaging equipment designed and manufactured based on the characteristics of packaging film shrinking when heated. It can automatically arrange individual products, group them, push bottles with servo, wrap the film with servo, and finally form a collective package through heating and shrinking, cooling and shaping. The packaged products are firmly tied, with a regular and beautiful appearance, saving packaging costs.

(1). Process flow:

Conveying - arranging - grouping - film feeding - film picking rod wrapping - shrinking - cooling - finished product output

(2) Configuration advantages
The main mechanism of the equipment is controlled by a servo motor, equipped with 9 servos, using dual servo fingers to separate bottles, and the film wrapping chain is driven by the servo to achieve a perfect match between the film wrapping line speed and the equipment running speed. 9 servos can effectively improve the transmission efficiency of the equipment and achieve precise control of the equipment.
(3) Process characteristics
(3).1 Simple and beautiful appearance, novel and unique structure, easy maintenance.
(3).2 Pneumatic expansion supports the film roll, electronic induction film conveying, smooth film delivery, fast and rapid film replacement.
(3).3 Servo motor control system, stable and reliable.
(3).4 The entrance adopts a micro-vibration bottle separation method, which can smoothly separate the products and effectively prevent bottle jams.
(3).5 The lengthened bottle inlet conveyor belt is conducive to the sorting of bottles, effectively increasing the number of film picking rods, reducing the line speed of the conveyor chain, and increasing the tolerance of the equipment.
(3).6 The bottle separation mechanism adopts a servo combined with a cam structure, and the bottle separation is accurate and reliable.
(3).7 The shrinking chamber adopts a unique circulating air transportation technology to greatly improve the shrinking effect. Reasonable structure, heat insulation, high temperature control accuracy, better shrink packaging effect.
(3).8 More than 90% of electrical components are imported high-quality brands, stable and reliable.
(3).9 The whole machine adopts energy-saving technology design, saving 30% of power loss, low carbon and environmentally friendly.
(3).10 The color mark sensor automatically captures the mark, and the servo motor controls the film feeding length and position to achieve color film positioning and improve the product packaging grade.
(4) Main structure and function The whole set of equipment consists of bottle feeding conveyor belt, packaging machine, heat shrink machine, non-powered conveyor roller and electrical control, pneumatic control and other parts.
(5) Technical parameters:

3) Gantry palletizer (single channel) for 36000 bottles/hour PET bottle mineral water production line equipment list:

(1). Functional introduction:
It is mainly to stack the packaged products (boxes, bags, barrels) on the corresponding empty pallets in a certain arrangement order through a continuous mechanical action, so as to facilitate the handling and transportation of batch products, thereby improving production efficiency.
(2). Technical parameters:
a.Stacking speed of the whole machine 35-55 packs/minute (determined according to the stacking diagram)
b.Stacking height per layer box × layer/pallet
c. Maximum load per layer 250Kg
d. Maximum load per pallet 1500Kg
e. Maximum stacking height 1800mm
g. Installed power 20Kw
h. Air pressure used 7bar
i.Air consumption 700L/min
j.Pallet size according to customer requirements

(3). Equipment features
a.The structural frame is welded and has adjustable feet
b.The product input area and buffer area use stainless steel rollers, and the finished product stack output roller is made of carbon steel/chain conveyor is also optional
c.The gantry palletizer bearings use TR/NSK waterproof bearings
d.The main lifting mechanism uses SEW motor drive and frequency conversion control
e.Use motor drive slide
f.3 sections of entrance box separation conveyor belt
g.A stack side pressure device
h.Stack area power roller conveyor belt
i.Arrangement buffer zone
j.A set of pallet positioners
t.Two partitions for arrangement
m.Empty pallet supplier
n.6-meter-long output chain conveyor belt to meet the storage of 2 to 3 stacks of customers
r.2 sections of chain conveyor belt
s.Surrounding safety devices
k.The electrical control box contains a pneumatic device:
(4).Equipment composition
a.Acceleration belt line: two belt lines with different speeds, the rear belt line is twice the speed of the front belt line (the speed can be adjusted by the inverter to adjust the distance between the two boxes) The boxes are pulled apart by a certain distance through the speed difference
b.Box transfer conveyor line: The bottom conveyor line when the box turns, the speed is the same as the speed of the rear section of the acceleration belt line
c.Box transfer mechanism: Make the box turn 90 degrees
d.Box transfer blocking mechanism: When the box needs to turn 90 degrees, the cylinder of this mechanism will quickly extend to block the side of the box to make the box turn
e.Automatic box separation mechanism: The boxes are quickly pulled apart by the acceleration belt line, and the boxes will automatically be divided into two lanes when entering the box separation mechanism
f.Box push mechanism: When the boxes enter the arrangement and stacking table in an orderly manner, each time an arrangement is completed, the mechanism will automatically push the arranged products to the storage area of ​​the stacking table. When a stack of products is full, the box push mechanism will push the entire layer of products into the lifting mechanism
g.Box stacking and sorting mechanism: The products are arranged in order into one layer through the box push mechanism
h.Main frame: It is composed of the main frame and the lifting power. Its function is to pull the lifting table to stack the products layer by layer
i.Lifting + sliding mechanism: The lifting table mechanism is equipped with a sliding table group and a shaping mechanism. Its function is to compact the loose products and then stack the products layer by layer through the sliding table mechanism
j.Pallet feeding mechanism: This mechanism can place 10 empty pallets, and the pallets are placed one by one on the empty pallet conveyor line in an orderly manner through the cylinder
t.Empty pallet conveyor line: convey empty pallets
m.Full pallet conveyor line: convey the stacked products to the insertion work station
n.Electric control system + operating table: the main electric control cabinet of the whole machine, manual operating table
r.Safety guardrail: protect the operator

5.Quotation and delivery time for 36000 bottles/hour PET bottle mineral water production line equipment list:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

6.Quality Assurance for 36000 bottles/hour PET bottle mineral water production line equipment list:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

7.Equipment warranty for 36000 bottles/hour PET bottle mineral water production line equipment list:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

8.Packaging and transportation for 36000 bottles/hour PET bottle mineral water production line equipment list:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.