500ml Glass Bottle Beer Production Line Packaging Equipment 18000BPH

Product Specification

High-speed and high-quality glass bottle beer packaging line

1. Introduction to glass bottle beer packaging line:
Performance parameters of packaging line:
1) Production capacity: 18000BPH to 50000BPH (500ml);
2) Main equipment of the production line: depalletizer, unpacking machine, bottle washer, filling and capping machine, sterilizer, packing machine,
3) Auxiliary equipment includes: bottle inspection machine, inkjet printer, liquid level detection, CIP cleaning equipment, etc.;
4) Applicable bottle type: bottle diameter 66-80.5mm, bottle height 210~295mm;
5) Applicable cap type: standard crown cap (26mm);
6) Packaging specifications: 4*6 plastic box, 3*4 carton;

2.General beer production line packaging line process flow:

a. Fully automatic CIP - Crown conveyor- Filler crowner

b. Bottle depalletizer- Bottle Washer- Empty bottle inspector -Non pressure conveyor

Case depalletizer - Case unpacker – Bottle depalletizer

c. Filler crowner-Filled bottle inspector- Pasteurizer-Non bressure conveyor-Labeller-Case packer- Palletizer

Pure draft beer production line packaging line process flow:

a. Fully automatic CIP-Beer filtration system- Crown conveyor- Filler crowner

b. Bottle depalletizer- Bottle Washer- Empty bottle inspector -Non pressure conveyor

Case depalletizer - Case unpacker – Case washer

c. Filler crowner- Filled bottle inspector- Pasteurizer-Non bressure conveyor-ink jet coder-Case packer- Palletizer

3. Technical features for glass bottle beer packaging line:
The whole line has a reasonable layout, matching the rated capacity of each unit according to the requirements of the production line; the whole line has pressure-free transportation and high production efficiency;
The whole line fully considers energy conservation and emission reduction, and the reuse of heat energy, water and other energy; the production line equipment is reasonably equipped and adjusted according to the requirements of users.

4.Related equipment for glass bottle beer packaging line:
1). Case depalletizer
2). Bottle washer
3). Filler
4). Pasteurizer
5). Labeler
6). Ink jet coder
7). Case packer
8). Bottle & case conveyor
9). Case depalletizer

5. Introduction to main equipment for glass bottle beer packaging line:
1). Filling machine
(1) Bottle washing: First, the bottles are sent to the main machine through the conveyor chain, and the bottles are divided into the spacing required by the main machine through the bottle feeding screw. The screw adopts a variable pitch screw. By optimizing the spiral line of the screw, the damage of the screw surface to the bottle appearance is minimized. The transition dial matched with the screw sends the bottle into the bottle washing machine. After the bottle enters the bottle washing machine, the bottle is clamped by the bottle clamp and turned 180° under the action of the turning guide rail, so that the bottle mouth is facing downward. When it rotates to a specific area, the nozzle sprays cleaning liquid to wash the inside and outside of the bottle, and then through the filtered water, the bottle is turned 180° again under the action of the turning guide rail, and sent out of the bottle washing machine through the transition dial to enter the next process.

(2) Filling:

The cleaned and disinfected bottles are transported to the filling machine through the transition wheel. The centering mechanism buckles the bottle mouth at the handover station to ensure that the bottle mouth and the filling valve are aligned. Then the bottle rises under the action of the bottle supporting cylinder, and the bottle mouth, the centering cover and the filling valve mouth seal are pressed tightly. At the same time, the bottle mouth pushes open the mechanical filling valve and starts filling. The air in the bottle enters the reflux pipe through the reflux channel. After filling, the bottle supporting cylinder descends under the action of the downward pressure cam to complete the entire filling process. Then it is output from the filling machine and enters the back-end capping.
(3) Capping:
After filling, the bottle is transported to the capping machine through the transition wheel. The bottle cap is buckled into the bottle mouth on the transition wheel and pressed (depending on the product, liquid nitrogen can be dripped before capping). After capping, the bottle enters the capping machine.
The capping assembly is controlled by double mechanical cams. The upper cam controls the up and down movement of the capping assembly, and the lower cam controls the capping (the lower cam adopts a double capping curve design, which can perform two sealing operations on the bottle cap). The capping machine has an external servo motor to drive the capping gear, and the number of capping circles can be set arbitrarily to meet the needs of bottle caps from different manufacturers and achieve wide adaptability.

When the bottle enters the capping machine, the upper and lower cams act at the same time to control the capping assembly to descend, and the cap forming pressure head presses the bottle cap to keep the bottle stable. Then the lower cam controls the small cam of the spinning knife to descend, and the capping head thread knife and the anti-theft ring knife are tightened under the action of the spring, and rotate while the main machine revolves, and the bottle cap begins to be threaded. Under the control of the lower cam, the thread spinning is performed twice to ensure the capping quality and the beauty of the cap thread. The bottle that has completed the capping is sent out of the three-in-one main machine through the dial wheel and enters the next process. When the capping head needs to set the torque of the spinning knife, you only need to remove the capping head (the capping head and the capping assembly are connected by threads for easy disassembly), install the capping head on the adjustment tooling that comes with it, and use the torque wrench to accurately set the torque value of the four spinning knives of the capping head (two thread knives and two anti-theft ring knives).

2). Case Packer:
The SPC-R articulated arm case packer produced by Peiyu is an intelligent fully automatic high-speed case packer. It uses a high-speed dual servo device to pack various containers, including glass bottles, plastic bottles and various box-type items. The packing rhythm is no more than 12 times per minute. This machine adopts PLC plus touch screen display control. The dual servo system can complete any reasonable position curve, the moving trajectory has small impact and high moving speed. It is equipped with a bottle shortage alarm shutdown and no bottle no case safety configuration, which greatly facilitates operation, reduces production management personnel and labor intensity. It is one of the preferred models for fully automatic high-speed food packaging.
The cross coordinate case packer is composed of an H-type robot, bottle feed conveyor, and box feed conveyor. It is driven by a high-power motor and can run at high speed. It can pack 3 boxes or more products at a time. It has good stability, fast speed, light movement and maintenance-free.
The articulated arm case packer produced by Peiyu is an intelligent fully automatic high-speed case packer. It uses a high-speed dual servo device to pack various containers, including glass bottles, plastic bottles and various box-type items. The maximum packing rhythm is 12 times per minute.
This machine adopts PLC plus touch screen display control, and the dual servo system can complete any reasonable position curve, with small impact on the moving trajectory and high moving speed.
It is equipped with a bottle shortage alarm shutdown and no bottle no boxing safety configuration, which greatly facilitates operation, reduces production management personnel and labor intensity, and is one of the preferred models for fully automatic high-speed food packaging.

3). Box palletizer:
Introduction to single-channel gantry palletizer
The single-channel gantry palletizer is to stack cartons, plastic bags, film bags or other packages on pallets (wood, plastic) in a certain arrangement, and automatically stack them. It can stack multiple layers, and then automatically transport them to the real pallet station for forklift transportation to the warehouse for storage. This equipment adopts PLC+touch screen control to realize intelligent operation and management. It is simple and easy to master, which can greatly reduce labor and reduce labor intensity. It is designed with the concept of high speed, stability and space saving. The supply stack adopts separate off-tray, which is faster and more space-saving. It has strong applicability, one machine for multiple uses, and quick adjustment. It can be used for palletizing products of various specifications.
It mainly stacks the packaged products (boxesbagsbarrels) on the corresponding empty pallets in a certain arrangement order through continuous mechanical actions to facilitate the handling and transportation of batch products, thereby improving production efficiency.
Technical parameters:
a.Stacking speed of the whole machine 35 bags or 45 boxes/minute (adjusted according to the stacking diagram)
Sales personnel determine the equipment capacity according to actual needs
b.Maximum load per layer 250 Kg
c.Maximum load per pallet 1500Kg
d.Maximum stacking height 1800mm
e. Installed power 20Kw
f.Air pressure 7bar
g.Air consumption 200L/min
h.Pallet size Pallet size 1000-1300mm (according to specific needs)

6.Quotation and delivery time for glass bottle beer packaging line:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

7. Quality Assurance for glass bottle beer packaging line:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

8. Equipment warranty for glass bottle beer packaging line:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

9. Packaging and transportation for glass bottle beer packaging line:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.