Industrial 3 Phase Screw Air Bottle Conveyor Belt System 3.0Kw

Product Specification

High quality and durability Screw conveyor system

1. Application and Features:
1.1 Features
This machine uses a powered chain plate spiral descent conveyor to ensure that the machine can operate reliably in a continuous state. It is suitable for 350MM finished cartons. The machine has a high production efficiency. The conveying process does not jam the box or change the direction. No adjustment is required. The machine parts are made of carbon steel + stainless steel, which meets industry standards.

2.Technical parameters:
2.1 Machine model: RV-6000
2.2 Main machine dimensions: 2000×4500mm (customizable)
2.3 Total weight of the machine: 1100kg
2.4 Maximum productivity: 900 boxes/hour
2.5 Total power consumption: 3.0Kw (3-phase 380V)
2.6 Box feeding direction: top in and bottom out (from the operating surface)
2.7 Applicable box type: 350MM width
2.8 Power supply: 380V±10V 3-phase 50Hz

3.Product structure and principle:
3.1 The machine mainly consists of: 1 carbon steel frame, 2 stainless steel beams on both sides, 3 chain plates, 4 drive components. As shown in Figure 1:

3.2 Working principle of spiral descending conveyor:
Connected to the inlet conveyor line, the carton enters and descends through the spiral conveyor, and finally transported to the outlet conveyor line. The carton conveying process does not slip, change direction, or collide, and is stable and reliable.
3.3 Electric control principle (see the electric control volume)

4.Transportation and Installation:
4.1 Transportation
Long-distance transportation, such as rail or sea transportation, must be packed according to relevant standards before shipment.
4.2 Lifting (Figure 1)
Note that the wire rope cannot touch the table top, operating box, door panel, frame, and guide rod during lifting. Or ask professional lifting personnel to lift. The machine chassis is used as the basis for lifting, and any parts and components on the table cannot withstand forces in any direction. This machine is only suitable for forklift transportation.
4.3 Installation site requirements
This machine does not require a very special foundation for installation. The floor should preferably be flat, non-slip, and easy-to-clean hard floor tiles.
4.4 Equipment installation plan layout
The machine is installed according to the plan layout requirements. However, there should be about one meter of space around the machine for easy maintenance.
4.5 Equipment placement (Figure 1)
The machine does not require anchor bolts. After the machine is placed, use a level ruler to level the four sides of the table. When adjusting the level, first loosen the nuts on the four anchor pillars, then rotate the anchor pillars to adjust the level of the table. The level accuracy is less than 1/1000mm. After the level is adjusted, tighten the nuts.
4.6 Connection between the machine and the production line
The various machines on the production line are connected by conveyor belts. The bottle conveyor belt connected to the machine must be installed correctly. The machine's inlet and outlet conveyor belts and bottle guard rails should be smoothly transitioned and connected to ensure smooth bottle delivery.
4.7 Electrical connection
The electrical connection is in accordance with the requirements of the electrical control schematic diagram. The grounding is reliable and firm, and meets the national safety electricity standards.

5.Safety measures:
In order to ensure the safe production of operators and mechanical and electrical equipment, the machine is equipped with necessary safety protection devices for machinery and electrical appliances. The management personnel should formulate safety operation specifications that the relevant operators must comply with, and implement the principle of special personnel for special machines and certificates.
5.1 Safety device
* Emergency stop switch: An emergency stop switch is installed on the operating box. Press this switch to stop the machine immediately.
5.2 Safety measures
5.2.1 In order to use this equipment correctly, please ask the relevant management personnel and main operators to read the instructions in detail, especially the safety part of this manual.
5.2,2 The company solemnly declares: For equipment or personal accidents caused by improper use of this equipment, the company does not assume any responsibility for accidents.
5.2.3 Production management personnel and equipment managers must know the current legal requirements for workers' personal safety, health and environmental protection.
5.2.4 Equipment personnel are responsible for training operating employees:
* Preventive measures for equipment and personal accidents.
* Installation location and function of machine safety devices.
* Basic knowledge of the principle and structure of the machine and safe operation requirements.
* Installation location and use of emergency stop switch.
5.2.5 Only qualified operators are qualified to operate the machine. Users can send personnel to our company for training or our company can send engineers to users to assist in training operators.
5.2.6 Non-unit staff are not allowed to operate the machine and perform maintenance and repair work on the machine. The handling, installation and commissioning of the machine must be completed by professionals.
* Do not adjust the screw at will. If necessary, make appropriate adjustments, and the screw must be locked after adjustment.
* Do not adjust the speed of the motor at will. If necessary, make slight adjustments.
5.2.7 The power supply voltage of the machine must comply with the requirements of this manual.
5.2.8 It is not allowed and dangerous to move or cancel the safety and accident alarm devices of the machine at will. Any modification of the machine structure that changes the function or safety performance of the machine must be implemented by professional engineering and technical personnel of our company.
5.2.9 Operators must wear appropriate work clothes and must not wear accessories that can easily fall into the moving parts of the machine (such as necklaces, ties, rings, etc.).
5.2.10 When the machine is installed and debugged or when the repair work is completed, before starting:
* The equipment operator should conduct a comprehensive inspection and make sure that all work is completed, all safety devices can work normally, and all covers and protective doors are installed.
* Check whether the operating system is normal and whether the safety protection fault indication facilities are sensitive and reliable. Refer to 9.1 Lubrication (Figure 10) to check whether the lubrication condition is good.
* Whether there are debris, tools, etc. on the machine. Non-staff members must leave the production site. Only then can the machine be started.
5.2.11 Pay attention when the machine is running
* One operator must be responsible for unified management.
* Do not move the safety protection device. Do not touch the moving parts.
* If the indicator light of the machine is abnormal or there is an abnormal smell, press the emergency stop button immediately.
* Various machines on the production line work online. When the machine stops automatically, do not touch the moving parts of the machine immediately. Prevent the machine from starting suddenly and causing personal or mechanical accidents.
* The power switch must be turned off when stopping for maintenance.
*When a bottle or cap is blocked or stuck, the machine must be stopped in time, and the power switch must be turned off before troubleshooting.
*When a mechanical or electrical failure occurs, the machine must be stopped immediately, and the power must be turned off before notifying professional maintenance personnel for maintenance. When the safety device needs to be disconnected for maintenance, it must be disconnected by a professional and monitored to avoid personal or mechanical accidents.
5.2.12 Safety maintenance management
*All repair operations must be performed by professionals. Regular maintenance work should be planned by the equipment operator, spare parts should be prepared, and then carried out under the guidance of the foreman or maintenance supervisor.
*When the installation and commissioning is completed or before restarting after maintenance, the equipment operator and the person in charge of the machine shall conduct a safety inspection to ensure that all work has been completed, all safety devices can operate normally, and the action is correct before production can be carried out.
*Under normal circumstances, a safety inspection is carried out every six months to check whether all safety devices are sensitive and work reliably.
*Every year, the engineer (equipment operator) is responsible for a comprehensive inspection of all safety devices of the machine, all machine parts and components, especially the flat belt and moving parts and components.
*All maintenance work must be carried out with the main power switch turned off.
*Before carrying out major repairs, it is best for users to contact our company to obtain necessary technical support and sufficient spare parts supply.

6.Machine operation:
6.1 Preparation before starting the machine
6.1.1 Check whether the bottle and cap meet the standards and are suitable for the machine.
6.1.2 Check the inside and outside of the machine, remove foreign objects, and clean the site.
6.1.3 Reset the electrical switches and buttons of the electric control cabinet and the operating box.
6.1.4 Manually put the bottle cap on each bottle mouth.
6.1.5 Start the bottle conveyor and continuously deliver the bottle.
6.2 Start the machine operation
6.2.1 Before starting the machine, you should do it one by one according to the requirements of "6.1".
6.2.2 Turn on the main power switch of the electric control cabinet. The power indicator light is on.
6.2.3 Operate according to the function buttons on the operating box.
6.2.4 Press the working power button and the machine starts to run.
6.3 Operate the electric control buttons of the electric control operating box (see the electric control volume).

7.Common faults and troubleshooting:

8.Care and maintenance:
8.1 Lubrication
In order to ensure the maximum production capacity and service life of the machine and reduce mechanical failures, it is very important to use lubricants and methods correctly. Please lubricate according to the requirements of Figure 10.
* When adjusting the machine, apply lubricating oil to the screw and guide rod.
8.2 Maintenance of the machine
8.2.1 Daily maintenance
*After production, use one part of detergent to one hundred parts of clean water to clean the belt surface to ensure that the belt is not greasy. Check
if the belt is worn, and replace it immediately if any problem is found.
*Before production, use an oil brush to apply some grease to lubricate the conical tooth surface. (Figure 3)
8.2.2 Monthly maintenance
*Clean up the debris on the table panel and the debris in the inner groove of the bottle inlet and outlet belt.
*Check whether the belt and various guide wheels are in good condition. If any problem is found, it should be eliminated immediately or readjusted. If any parts are damaged, they should be replaced in time.
8.4 Annual maintenance
*Check the insulation of the electrical circuit, the insulation performance of the frame to the ground, and the grounding reliability.
* Check whether the bearings, reducers and gears are worn, and replace them according to the original model if necessary.
* Check whether the rubber pad guide strip on the bottle conveyor is worn, and replace it if necessary.
* All accessories must be selected by our company to avoid affecting the normal use of the machine due to the use of unqualified or incompatible parts.
8.6 The clamping machine is only one of the equipment that makes up the production line. If you want to give full play to the effect of the machine, it is recommended that users choose the following supporting facilities:
Bottle conveyor: Order according to customer requirements Name: Stainless steel bottle conveyor Quantity: Match according to customer needs
8.7 Purchase of spare parts and wearing parts
When the machine runs for a long time, some parts will have normal wear or aging, which will affect the performance of the whole machine. Accidental damage to parts or loss of parts during maintenance will affect the normal production of users. It is recommended that your company purchase spare parts and wearing parts according to the "Spare Parts and Maintenance Guide Book" for emergency use (for electronic control spare parts and wearing parts, see the electronic control volume).

9.After-sales service:
The company promises to implement three guarantees for users:
9.1 From the date of the machine leaving the factory, we provide customers with two months of free maintenance service.
9.2 The following situations are not within the scope of free maintenance:
* Mechanical accidents caused by violation of operating procedures.
* Damage to machine parts caused by failure to operate and adjust according to this manual.
* Unauthorized changes to the structure of the machine without the consent of the company and the resulting malfunctions.
* Accidents caused by human damage.

10.Quotation and delivery time for Screw Air Bottle Conveyor Belt System​:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

11.Quality Assurance for Screw Air Bottle Conveyor Belt System​:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

12.Equipment warranty for Screw Air Bottle Conveyor Belt System​:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

13.Packaging and transportation for Screw Air Bottle Conveyor Belt System​:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.