Long Service Life 240kg/H Wafer Biscuit Manufacturing Machine

Skywin High Quality Wafer Making Machine Wafer Bar Biscuit Production Line 

This wafer production line is Full-automatic.

The reducer adopt SEW or Guomao for option, the electric use Schneider.

Operating system uses Siemens brand PLC programming to make the process automated and easy control.

Features: reliable performance, compact structure, small occupation, high yield, lower energy consumption, convenient maintenance, simple operation.

Options For Different Capacity

List of complete line
1. Batter Mixer
2. Baking oven
3. Sheet receiver
4. Cooling tower
5. Sheet Picking machine
6. Cream spreading machine
7. Vertical cooling cabinet
8. Cutting and laminating machine
9. Cream mixer
10. Smash machine
11.  Row Multiplier

1.Wafer Batter Mixer

This makes the batter for the system to produce the wafers. This system constitutes of: batter mixing tank , batter storage tank , pumps and fittings for transferring batter. All adopt Stainless Steel food quality material.  Capacity of the batter will be 25kgs of flour per batch which can be converted into about 65 kg batter within 5 minutes of mixing. Batter Mixer will have flat type lid to cover the mixing units.
Main Electrical Motor: 380 V ,0.75 kw
Electric Motor for Beater Pump :380 V ,0.75KW
Power: 3 kW
Dimensions: 3800×2200×2000 (L*W*H)
Motor: SEW/ GUOMAO (for option)

2.Baking oven
   
The wafer baking system uses LPG or LNG for heating of the baking plates. The function of the baking oven is fully automatic from spreading batter on the plates through until baked wafer sheets come out of the oven. In PLC there is PID controller which is used for controlling the temperature of the baking plates automatically .The collection of required signal of PID is supplied by infrared sensor .The oven status display and the data reset are supplied by a touch screen, all motor have the starting current protection and thermal overload protection. The oven with automatic transport system of scrubs from batter mixer to storage tank of oven .Dispositif of gas feeding should has a counter. Plates and products cleaning by air cylinder.

3.Sheet Receiver

This equipment is used to receive the wafer sheet from the oven, which is connecting to the oven and the cooling cabinet.
Power: 0.18Kw
Dimension: 1505 x 808 x 600 mm
Motor: SEW/ GUOMAO (for option)

4.Door type Cooling Tower

Function:This machine raises the wafer sheets to have natural cooling.
This machine relieves heat stress applied on the wafer sheet during baking process. This machine also called stress-reliving machine. This is an improved system according to your requirement increasing width & height of the carry arms. All parts that contact the food are made out of Stainless steel.
Power: 0.75kw
Dimensions: 2860×950×2600 (L*W*H)
Motor: SEW/ GUOMAO (for option)

5.Sheet Picking machine with discharge device

    
Power: 0.18kW
PLC: Siemens
Dimension: 1500 x 900 x 820mm
Motor: SEW/ GUOMAO (for option)

6.Cream Spreading Machine (two colors)

With roll heating system for chocolate spreading.

 Functions : applying cream (chocolate) layer on pre-cooled wafer sheets, draw evenly the cream (chocolate) layer and making the book of wafers sheets with different layer of cream (chocolate) and sheets, then applying slight pressure to hold the wafer/cream (chocolate) together. Number of cream layers and wafer layers can be adjusted as required to have count of 3/ 4/ 5 etc. The machine will automatically count them according to the adjustment made. Anticipate the roller of filler contain automatic constant temperature control. Draw the layer thickness adjustable.
Wafer/Cream(chocolate)filling rate:1.2~1.5mm
PLC: Siemens
Electric Motor for Cream Spreading Axis: 380v, 0.75kW
Electric Motor for Reciprocating Wafer Lay up Machine: 380v, 0.75kw
Dimension: 4300 x 1250 x 1500mm
Motor: SEW/ GUOMAO (for option)

7.Cooling Cabinet & Compressor

Function: Used for cooling the laminated wafers with cream filled.

This cooler adopts refrigeration compressors which working with cold water (4ºC), the inside temperature can be adjusted from 0ºC to 8ºC. Whole shell are made of Stainless steel, And inside wall is made of PB board, in-out convey belts are adopted food grade PVC. In order to keep the air quality, each in-out of cold air has a filter mesh to filter the impurity in the air.
Specification:4700×1150×2900mm
PLC: Siemens 
Cooling Units: American Brand: “GULUN”
Motor: SEW/ GUOMAO (for option)
Cooling time:20minutes

8. Cutting Machine with Left and Right conveyor machine 

Funcyion:It is a blade cut machine to cut the cream filled wafer sheets depending on the final size required. Two cutting machine with different direction. 

The cutting size can be continently adjustable. This machine is pneumatically handled so that the smooth transfer through the machine is ensured. The direction changing to have longitudinal and cross will be done automatically. The antiseptic treatment is made after the machine frame and racks made by carbon node steel, the table are polished carbon steel with chrome plating
Touch Screen: Siemens
Electric Motor: 380v, 0.75kw
Dimensions: 2400× 2100×1000 (L*W*H)
Motor: SEW/ GUOMAO (for option)

9.Cream Mixer (Double jacket for water cooled/heat system)

Function: Used to mix the sugar power, shorting material into wafer sandwich material, which can turn the raw material into sandwich cream in a certain period of time through the low and high speed to offer it to the cream spreading machine to spread it to the surface of wafer biscuit.

Main Electric Motor: 380V, 4.5kw 
Electric Motor for TIPPING Bucket: 380V, 0.55kw
Dimensions: 1570× 700×1455 (L*W*H)

10.Smashing Machine

Function: Used for grinding the discarded wafer in to reusable form. 
In the wafer line there is wastage from the cutting process which needs to be reused in order to minimize the overall wastage of wafer baking system to 2%. The ground material can be used with cream. The smashing or grinding machine is constructed out of stainless steel material to maintain hygiene of reusable product. The grinding system is driven by 3Kw motor to have high power and efficiency.
Dimensions: 900× 700×1000 (L*W*H)
Motor:  SEW/ GUOMAO (for option) 

11. Row Multiplier

Function: To divided wafer biscuit for many separate rows before chocolate enrobling and packing.

working width from 600mm to 800-1200mm, can be customized

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♥ Looking forward to your inquiry♥