Product name | Prefab Steel Barn |
Usage | Industrial warehouse steel structure |
Design Style | Modern |
Structure | Steel Structure Frame Welded |
purlin | C.Z Shape Steel Channel |
Feature | Easy Operation |
Roof | Sandwich Panel. Single Color Sheet |
Wall | Sandwich Panel. Single Color Sheet |
Drawing Design | Sap2000/Autocad /Pkpm /3D3s/Tekla |
Connection | Bolt Connection or Welded Connection |
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Product Specification
Product name | Prefab Steel Barn | Usage | Industrial warehouse steel structure |
Design Style | Modern | Structure | Steel Structure Frame Welded |
purlin | C.Z Shape Steel Channel | Feature | Easy Operation |
Roof | Sandwich Panel. Single Color Sheet | Wall | Sandwich Panel. Single Color Sheet |
Drawing Design | Sap2000/Autocad /Pkpm /3D3s/Tekla | Connection | Bolt Connection or Welded Connection |
High Light | Easy Operation Prefab Steel Barn ,Industrial Prefab Metal Barns ,Industrial Steel Structure Warehouse Factory |
(1) Free design and architectural drawings provided;
(2) Durability, easy maintenance, designed life span for 50 years;
(3) Fast and easy assemble, online installation guidance provided;
(4) Elaborate and strong design, high wind ressistance performance;
Specifications: | |
main steel frame | H section steel beam and columns, painted or galvanized, galvanized C section or steel pipe |
Secondary frame | hot dip galvanized C purlin , steel bracing , tie bar , knee brace , edge cover etc. |
Roof panel | EPS sandwich panel,glass fiber sandwich panel,rock wool sandwich panel,and PU sandwich panel or steel sheet |
Wall panel | Sandwich Panel or Corrugated Steel Sheet |
Tie Rod | Circular Steel Tube |
Brace | Round Bar |
Knee Brace | Angle Steel |
Roof Gutter | Color Steel Sheet |
Drawings & Quotation: | |
(1) Customized design is welcomed. | |
(2) In order to give you an exactly quotation and drawings, please let us know the length, width, eave height and local weather. We will quote for you promptly. |
The process of manufacturing prefabricated steel structure components involves several stages, from design to fabrication and quality control. Here's a detailed breakdown of the process:
1. Design and Engineering
Architectural Design: Create the overall layout and aesthetic requirements of the structure.
Structural Engineering: Develop detailed drawings and calculations for the steel components, ensuring they meet load-bearing and safety standards.
3D Modeling: Use software like Tekla, AutoCAD, or Revit to create precise 3D models of the components.
Material Specifications: Determine the type and grade of steel required (e.g., ASTM A36, A572).
2. Material Procurement
Steel Ordering: Purchase high-quality steel plates, beams, columns, and other raw materials from certified suppliers.
Quality Check: Inspect incoming materials for compliance with standards (e.g., thickness, strength, and dimensions).
3. Cutting and Profiling
Cutting: Use advanced machinery (e.g., plasma cutters, laser cutters, or saws) to cut steel plates and sections to the required dimensions.
Profiling: Shape the steel components using CNC machines for precision.
4. Drilling and Punching
Hole Creation: Drill or punch holes in the steel components for bolts, screws, or other fasteners.
Accuracy: Ensure holes are aligned according to the design specifications for easy assembly on-site.
5. Welding and Assembly
Welding: Weld steel plates and sections together to form larger components (e.g., beams, columns, trusses). Use techniques like MIG, TIG, or arc welding.
Assembly: Assemble smaller parts into larger prefabricated units (e.g., wall panels, roof trusses, or floor systems).
Quality Control: Inspect welds for strength and accuracy using non-destructive testing (NDT) methods like ultrasonic testing or X-ray.
6. Surface Treatment
Sandblasting: Clean the steel surfaces to remove rust, scale, and impurities.
Priming and Painting: Apply anti-corrosive primers and protective coatings to enhance durability and resistance to environmental factors.
Galvanizing: Optionally, apply a zinc coating for additional corrosion resistance.
7. Quality Inspection
Dimensional Check: Verify that all components meet the specified dimensions and tolerances.
Load Testing: Test critical components for strength and load-bearing capacity.
Documentation: Record inspection results and provide certifications for compliance with standards (e.g., ISO, AISC).
8. Packaging and Shipping
Labeling: Mark each component with identification numbers for easy assembly on-site.
Packaging: Protect components during transit using wraps, crates, or pallets.
Transportation: Ship components to the construction site using trucks, ships, or rail, depending on the size and destination.
9. On-Site Assembly
Component Delivery: Unload and organize components at the construction site.
Erection: Use cranes and other equipment to assemble the prefabricated components into the final structure.
Bolting and Welding: Secure components together using bolts or on-site welding as per the design.
10. Final Inspection and Handover
Structural Integrity Check: Ensure the assembled structure meets design and safety standards.
Documentation: Provide as-built drawings, warranties, and maintenance guidelines to the client.
This process ensures that prefabricated steel components are manufactured with precision, quality, and efficiency, reducing construction time and costs while maintaining high standards of safety and durability.
QUANZHOU RIDGE STEEL STRUCTURE COMPANY FINISHED PROJECTS
QUANZHOU RIDGE STEEL STRUCTURE COMPANY INTRODUCTION
RIDGE Steel structure Co. Ltd. was established in Quanzhou China, a professional manufacturer of steel structure with 20 years exporting experience, finished 1820 projects total 7600000 square meter.We have 2 modern factories with a total area of 21000 m2,20000 tons aunual produced capacity.
RIDGE Steel successfully completed projects covering America, Gemany,France, Australia,Canada,Kenya,Mozambique, swiden, Philipines , Maldives and Thailand etc.
RIDGE Steel provides one stop solutions including:
design, fabrication, erection and after-sales service of Pre-Engineered Building Steel Structure (PEBS).
The works that Ridge Steel Buildings undertakes including:
pre-engineered steel structure buildings for factory, warehouse, workshop, godown, mill, plant, showroom, farm shed, store, supermarket, sports centre, multi-storey building etc.
RIDGE Steel will take our full effort to supply you the best products and the best service, and hope to set up a long term business relationship with you!
PACKING & DELIVERY
Company Details
Business Type:
Manufacturer,Exporter
Year Established:
1998
Total Annual:
40000000-50000000
Employee Number:
100~200
Ecer Certification:
Verified Supplier
Our team of steel structure design experts work with you to define your project balancing scope and budget. Within that process we will provide scope drawings, budget confirmation, and schedule. Each building is customized to provide lasting, maintenance-free value. We fabricate all structures to... Our team of steel structure design experts work with you to define your project balancing scope and budget. Within that process we will provide scope drawings, budget confirmation, and schedule. Each building is customized to provide lasting, maintenance-free value. We fabricate all structures to...
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