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2 In 1 Metal Stud Track Cold Roll Forming Machine For C Stud & U Runner 2 Lines
Main Technical Specifications
1). 3 Ton Manual Uncoiler
Decoiler Type: Manual type decoiler
Manual expanding, Passive uncoiling
Weight capacity: 3Ton
I.D: 508mm
2). Feeding Guide
Two guiding platforms are set at right and left of the feeding entrance of the main machine.
The material being fed into the main machine by the two guiding platform can keep the correct position to the roll forming system. It can be manually adjusted by screw bar.
3). Hydraulic Pre-punching
Punching Die: Cr12 Mov, quenching process
Punching Die size: according to drawing
4). Main Roll Forming Machine
Forming material thickness: 0.3-0.7mm
Forming material type: GI or Carbon Steel
Machine Frame: high grade steel welded and tempering treatment
Forming rollers: 2 lines ( one line for C stud profile, Another line for U track profile.)
Shaft Material: 45# high grade steel tempering treatment (HB220-260)
Shaft Diameter: Φ 65mm
Bearing: HRB bearing ( Top Chinese brand )
Roller Material: 45# high grade steel, and roller surface with hard chrome ≥ 0.05mm
Forming Station: ≈ 14 stations
Forming Speed: 0-15m/min, excluding cutting time
Forming Motor: ≈7.5KW
Drive Type: Chain Drive
5). Cutting & Hydraulic Station
Cutting type: Hydraulic cutting after roll forming, Burr-free cutting
Hydraulic system to supply power for cutting device
Hydraulic Station Power: 5.0KW
Cutting Tolerance: 10m ± 1.5mm
6). PLC Control System
The entire line is controlled by imported PLC, LCD touch screen human-machine interface. People interact with the PLC. Operator by setting the program to run automatically (programmable control) to monitor and control process, to achieve the operator to control the production line and modify the control parameters, and real-time monitoring of equipment status, operating parameters and fault indication. Work piece length digital setting, work piece length adjustable. Real-time monitoring of equipment operating status and fault indication.
Operation: manual / automatic. It is convenient to maintenance with the manual model and there are emergency stop bottom on it.
Reference Profile Drawing
Main Components
Uncoiler / Decoiler ----------------------------------------------------- 1 Unit
Pinch Feeding ---------------------------------------------------------- 1 Unit
Hydraulic Punching ---------------------------------------------------- 1 Unit
Main Roll Forming Part ----------------------------------------------- 1 Unit
Hydraulic Cutting ------------------------------------------------------- 1 Unit
Electrical Control System -------------------------------------------- 1 Unit
Support Tables --------------------------------------------------------- 1 Unit
Working Flow Chart
Manual Decoiler → Pinch Feeding → Punching → Main Roll Forming → Hydraulic Cutting → Support Table
Applications
Metal stud and track, steel stud and track, c stud, u runner, u track, furring channel, roof ceiling batten,
Wuxi Techwell Machinery Co.,Ltd is a professional manufacturer specializing in the developing and exporting of cold roll forming machines and insulated sandwich panel machines and Slitting cutting machines.
Roll Forming Machines: Metal roof & wall panel roll forming m... Wuxi Techwell Machinery Co.,Ltd is a professional manufacturer specializing in the developing and exporting of cold roll forming machines and insulated sandwich panel machines and Slitting cutting machines.
Roll Forming Machines: Metal roof & wall panel roll forming m...