Mounting Systems Precision Micro Components Hard Aluminum Materials

Product Specification

Micro Machined Parts, monitor mounts, machined brackets, brake pivots, monitor arms, swivel guides

The Metal Injection Molding (MIM) process combines the design flexibility of plastic injection molding with the strength and integrity of wrought metals to offer cost effective solutions for highly complex part geometries. Metal Injection Molding process is typically explained as four unique processing steps (Compounding, Molding, Debinding and Sintering) to produce a final part that may or may not need final finishing operations.

The phases of the Metal Injection Molding process
Mixing
Metal powder and organic ligands are mixed in order to obtain a mixture called “feedstock.” At the end of this operation, we obtain the first matter for the injection molding.
Injection
After the realization of the mould with the desired figures, the “feedstock” is injected in the holes of the mould in order to obtain the single pieces, which are called “green pieces” in this particular phase.
Debinding
The organic part, which gives shape to metallic particles, is removed partially after the injection. This phase is called “debinding”. At the end of this process, the pieces are called “brown pieces”.
Sintering
The “brown pieces” are put in the furnace with high temperature in order to permit the sintering of metal powder and to obtain high-density objects.
Post treatment
The pieces can be finished with metal workings, grading, thermal treatments (for example case-hardening, carbonitriding, tempering), surface treatments, (for example nickel-plating, chromium-planting, bluing, anodizing, electro-burnishing).

• 1. Machining machine: CNC Lathe,Automatic CNC Lathe,Swiss Type CNC Lathe.

  2. If considered for strengthening the texture or surface hardness, then additional heat treatment and other processing are required.

  3.Testing facilities: equipped with 2.5D image measuring instrument, high resolution projector, surface roughness tester, hardness tester, microscope, and all required pin gauges.

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  Machining accuracy:

  Swiss Type CNC Lathe 0.01 mm

  Automatic lathes 0.05 mm

• OEM Stainless steel part, stainless shaft, and stainless industrial parts:

  - High precision, price competitive

  - Non-standard, contour according to your drawings

  - Material: stainless steel, iron, alloy metal, etc

  - Finish: According to the requirement

   

   

  Some common industries we serve include:

  Automotive

  Construction

  Mining

  Transportation

  Motorcycle Companies

  Healthcare

  We work with all of our clients individually on a case-by-case basis to help produce your custom prototype from its initial conception to the final, finished product. Whether you plan to use your new prototype for researching purposes, or as a tangible example to show potential investors, we promise you will receive the highest quality of metal machining services in the region.

   

  Key Specifications/Special Features:

• Material: aluminum ADC12 (outsources casting)

• Application: counter

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  1) CNC precision automatic lathe

• 2) CNC drilling, milling and tapping machines

• 3) Ultrasonic cleaning machine

• Compliant with the RoHS Directive

• Customized designs are welcome

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  Machine: turning/machining center

• Concentricity: 0.02mm

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  Slot tolerance: 2mm+0.015/-0.0mm

• HRC: 28-32

• Application: Motor shaft

• Capable of metal stamping, plastic injection, CNC machining and OEM assembly

• In-house tooling design and manufacturing

• Stamped components machinery ranges from 25T to 400T

• Plastic components machinery ranges from 40T to 1,300T

• CNC vertical machinery center, milling, grinding and drilling machine

• CNC punching machine for rapid prototyping

• Laser cutting machine, Ultrasonic cleaning machine

• Capable out sources other components to fit the assembly

• Advanced CMM measuring and testing equipment

• Advanced CAD/CAM/CAE technology, Pro-Engineer, AutoCAD

• Good-quality guarantee and compliant with RoHS Directive

• Customized designs are welcome

   

  Main Export Markets:

• Eastern Europe

• North America

• Central/South America

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  Western Europe

• < >< >< >< >< >< >PRECISION CNC MILLED & MACHINED COMPONENT PARTS

  CNC milling components with state-of-the-art, multi-axis machinery allows our factories to provide a service to manufacture CNC machined parts to a plastic or metal specification of your choice (Aluminium, Steel, PP, ABS, etc). Complex CNC milled parts can be easily produced to a high level of accuracy along with a fast turnaround. Batches from 1 to a 1000 are possible.

  In order to minimise machine cycle times and tool wear, our Supply Chain Partners implement CAM (Computer Aided Manufacturing) to program machines. Data paths can be trialled without tying up equipment. Tool paths can be perfected prior to a job going into production. As well as intelligent systems on the front end, we can provide a vast range of finishing and assembly requirements.

  CNC Machining Parts Key Specifications / Features:

  Main Customers:	TOPSTAR, GESAC, XIAMEN HONGFA ELECTROACOUSTIC CO., LTD PANASONIC, SCHNEIDER ELECTRIC, AREVA, SHOP-LINE etc.
  Industry:	Machinery, Electronics, Automatic equipment, Hardware, Automobiles, Computers, Chemical, Medical instrument, Defense, Printing etc.
  Equipment Capabilities:	CNC Lathes/Lathes/Automatic Lathes/CNC Shearing Machines/CNC Bending Machines/Machining Center/Grinding Machines/Milling Machines/Turning Machines/ Welding Machines/Cutting machines/ Wire-Cuts/ Laser Cuts/Punching Machines/ Ditching machines/Polishing machines/Combined Processing Machines and other specialized processing equipments etc.
  Materials Capabilities:	Aluminum Alloy: 5052/6061/6063/2017/7075 etc. Brass: H59/3602/2604/H62/ etc. Copper/Bronze Stainless Steel:201/202/303/304/316/412 etc. Steel Alloy: Carbon Steel/Die Steel etc. Other Special Materials: Lucite/Nylon/Bakelite/Plastic etc. Various kinds of materials can be chosen, we can produce according to your requirement.
  Surface Treatment:	Anodizing/Black Oxide/Electroplating/Heat Treating/Brushing/Grinding/Polishing/Painting/Powder Coating/Nickel Plating.
  Inspection tooling:	Outer Micrometer, Inside Micrometer (Machine), Digimatic Micrometer, Internal Micrometer, Mechanical Caliper, Vernier Caliper, Caliper (Digital), Calipe (Machine), Caliper (Dial), diameter Scale, Depth Micrometer, Digital Caliper, Altitude Gauge, Electric Balance, 2D Measurement Inspection Instruments etc.
  QC:	Incoming material will be checked carefully before production. Strict processing quality control. 100% inspection before shipment.