Customizable Precision Grade MCD Diamond Cutter For High Efficiency Machining

Product Specification

Technical Specifications

1. Customizable Tool Geometry

Tailor cutting tool parameters including:

· Edge angles

· Diamond width

· Tip radius

· Precision grades

· Shank specifications/ materials

· Dual-edge functionality (bottom & side cutting edges)

· 180° cutting arc configuration

(Custom orders require prior consultation with our technical team)

2. Mirror-Finish Machining

Achieves surface roughness down to Ra0.1 through:

· Optimized side-edge utilization for glossy base finishes

· Ultra-sharp cutting edges with micron-level precision

· Super high quality monocrystalline diamond material with vibration-resistant design

· Enhanced machining stability minimizing surface scratches

· Dramatically reduced scrap rates

—————————————————————————————

Key Advantages:

1. High-Efficiency Machining

2. Premium Material Selection

3. Extended Tool Lifespan

4. Customization Support

—————————————————————————————————————————

—————————————————————————————————————————

Advantages:

MCD monocrystalline diamond cutting tools represent a revolutionary advancement in precision machining, outperforming conventional tool materials through these critical advantages:

·Ultimate Hardness - Vickers hardness exceeding 10,000 HV, surpassing cemented carbide (~2,000 HV) and cubic boron nitride CBN (~4,500 HV), enabling efficient machining of ultra-hard materials.

·Thermal Mastery - Thermal conductivity of 2,000 W/m·K (5× higher than copper) combined with ultra-low CTE (0.8×10⁻⁶/K) eliminates thermal deformation during machining.

·Atomic-Level Edge - Continuous single-crystal cutting edge achieves surface roughness down to Ra0.006μm (1/10 of PCD tools), enabling nanoscale mirror finishing.

·Wear Resistance - 200× greater abrasion resistance than cemented carbide, with over 800 service hours in continuous CFRP machining.

·Chemical Inertness - Non-catalytic bonding with non-ferrous metals eliminates material adhesion in aluminum/copper processing.

·Cost Efficiency - Supports 5+ regrinding cycles, reducing per-operation cost by 62% compared to CBN tools.

Unlike polycrystalline diamond (PCD), MCD's single-crystal structure eliminates grain boundary defects, tripling tool life in tungsten carbide (HRC92) machining with zero micro-chipping. For aerospace carbon fiber composites, it delivers Ra<0.02μm surface quality - two precision grades superior to conventional tools.

—————————————————————————————

Monocrystalline Diamond Inserts– Ultimate Rigidity!

Featuring exceptional hardness and thermal stability with broad material compatibility. Engineered for high-efficiency machine and reusable through precision regrinding. Key  characteristics include:

·Ultra-high wear resistance

·Superior thermal conductivity

·Low thermal expansion coefficient

·Outstanding impact resistance

·Razor-sharp cutting edges achieving surface roughness of Ra0.01-0.006μm for ultra-precisionmachining

Crafted from premium-grade monocrystalline diamond, these inserts deliver unmatched hardness  and wear resistance. Engineered with proprietary technology to ensure smooth cutting  performance and deformation resistance.

—————————————————————————————

Tungsten Steel Toolholders– Engineered for Durability!

Precision-ground tool shanks with smooth surfaces and optimized chamfering ensure:

· Enhanced vibration damping

· Secure clamping with anti-slip performance

· Superior rigidity from high-grade tungsten steel

· Extended operational lifespan

—————————————————————————————

Versatile Applications– Unmatched Adaptability!

Processable Materials:

Aluminum| Aluminum Alloys| Copper Alloys| Synthetic Fibers| Carbon Fiber| Glass| Plastics|Wood| Composites

Industry Applications:

Ideal for machining automotive components, ferrous metals, steel alloys, cemented carbides, non-metallic materials, and ceramics. Essential for precision part manufacturing in aviation,  automotive, machinery, electronics, instrumentation, and medical industries.