Supply Ability | 50 Sets Per Season |
Delivery Time | 50-100 working days upon receipt of payment and confirmed the drawings |
Packaging Details | PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement |
Product Name | mango pulp plant cost |
Processing line type | Complete turn-key project |
Juice yield | 50-75% |
Fruit input brix | 10-20brix (fresh fruit) |
End product brix | 60~72Brix( for concentrated ) |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
Operator needed | About 6-20persons |
Brand Name | Shanghai Beyond |
Model Number | BY-MPL |
Certification | ISO9001/CE/SGS |
Place of Origin | China |
View Detail Information
Explore similar products
Automatic Mango Processing Line For Fruit Juice Processing 110V
Complete Turn key Project Mango Fruit Juice Processing Line High Engery Saving
Industrial Automatic Mango Jam Making Machine For Fruit Processing
Tubular UHT Sterilizing Mango Processing Line With Aseptic Filling Machine
Product Specification
Supply Ability | 50 Sets Per Season | Delivery Time | 50-100 working days upon receipt of payment and confirmed the drawings |
Packaging Details | PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement | Product Name | mango pulp plant cost |
Processing line type | Complete turn-key project | Juice yield | 50-75% |
Fruit input brix | 10-20brix (fresh fruit) | End product brix | 60~72Brix( for concentrated ) |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz | Operator needed | About 6-20persons |
Brand Name | Shanghai Beyond | Model Number | BY-MPL |
Certification | ISO9001/CE/SGS | Place of Origin | China |
High Light | Concentrated Mango Juice Production Line ,SUS316 Mango Processing Machine ,Fresh Mango Juice Machine 380V |
Mango Processing Machine mango juice production plant mango pulp plant cost
Mango is a common tropical fruit originating from India and Malaysia. It looks oval and light yellow. Mango is rich in protein, vitamins, minerals and other nutrients. It has anti-oxidation effect, can reduce cancer risk, prevent cardiovascular disease, remove phlegm, delay aging, strengthen stomach and resist depression. Mango pulp tastes sweet and can be eaten directly or made into dried fruit. Usually, mango is processed into mango juice, brewing wine, mango vinegar, dried mango and canned mango.
Processing mango into fruit juice beverage can prolong its shelf life, increase added value, increase farmers' income and enrich the fruit juice market. The production process of mango juice includes sorting, peeling and coring, softening, pulping, homogenization, degassing, sterilization, filling and packaging, and cooling. Beyond provides a full set of mango juice production lines. High quality and reasonable price are the guarantee!
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-MPL05 |
Capacity | 5-50T/H |
Raw material | Fresh Mango / pineapple |
End product | NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice |
Juice yield | 50-75% |
Fruit input brix | 10-20brix (fresh fruit) |
End product brix | 60~72Brix( for concentrated ) |
Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton |
Certification: | ISO9001/CE/SGS |
Main material for machines | SUS304 or SUS316 |
Place of Origin: | China |
Manufacturer history | More than 10years |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 6-20persons |
Cooling water consumption | About 80-300M3 |
Steam consumption | About 300-5000T/H, |
Factory space needed | About 500-5000Sqm |
Warranty | 12 months after commissioning |
After sales service | Engineers available to service machinery overseas |
Production technology of mango juice
Mango juice production line includes the following equipment, but not all of them are essential.
Fruit Sorter
Fruit washing machine
Mango pulper
Vacuum degasser
Juice homogenizer
Juice pasteurizer
Fruit juice filling machine
Mango sorting technology
The sorting process is to check the raw materials to ensure the quality of mango juice. Mature is the best. The fruit sorter can help the staff deal with the immature, sick or rotten fruits.
Roller type mango sorter can be used to select spherical and oval fruits such as mango. The fruit sorter can work independently or connect with other mango juice processing machines. The roller bar is driven by a horizontally moving chain to push the mango forward and rotate at the same time. During this process, employees can observe from various angles and pick out unqualified products.
Mango sorter
Mango sorter has the following advantages:
The transmission shaft is made of stainless steel with stepless speed regulation device.
The rolling rod is made of stainless steel with smooth surface and no damage to the fruit surface.
The motor is equipped with a shield and the oil conduit is grounded. They contribute to a hygienic environment for fruit classification.
Mango washing technology
The mango juice production process is carried out by a surf type fruit washing machine. It is suitable for spherical and oval fruits. Under the washing of the high-pressure water pump, the fruit rolls and is washed by the tumbling water. Then, they are washed into the elevator and the next process is carried out by the inflow of water.
Features of mango processing line
The processing capacity is varied from 60 tons/day to 1500 tons/day;
The line is also suitable for processing the fruits that share the similar characteristics;
Using the high efficient of mango de-stoner to improve the mango output percentage effectively;
The production process fully automatic PLC control to save labor and facilitate production management;
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
Project samples:
No. | Project information | Place | Remark |
1 | 5T/H Pineapple crushing | Kenya | Crushing machine |
2 | 2T/H pineapple juice processing line | Sri Lanka | Fresh fruit pre-processing project |
3 | 6t/H Beverage Production Line | Liaoning huludao | Turnkey Project |
4 | 3t/H Pectin Beverage Production Line | Shandong yantai |
Turnkey Project |
5 | 24000 p/H PET honeysuckle Extraction Drink Pre-process Production Line | Chongqing Xiushan |
Turnkey Project |
6 | 12t/H beverage production line | Henan Sanmenxia |
Turnkey Project |
7 | 5 t/H Aloe Beverage Production Line | Zhejiang jiaxing |
Turnkey Project |
8 | Fruit processing machinery | France | Fruit processing machinery |
Flow NO | Name | Model | Specification | Qty (set) | |
A Fresh mango processing unit | |||||
A-1 | Clapboard elevator | 5T/h | SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material | 1 | |
A-2 | Air-blow washer and sorting machine | 5T/h | stainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates | 1 | |
A-3 | Brush washer | 5T/h | material is SUS304, size of the machine is 4000×2000×1400mm, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying | 1 | |
A-4 | Clapboard elevator | 5T/h | motor of the machine is 3kw,with gearbox, speed is 20~100RPM adjustable, stainless steel clapboard, 4500×1100mm | 1 | |
Subtotal: | |||||
B Mango pulping unit | |||||
B-1 | Pulper and destoner compound | 5T/H | SUS304 frame,speed is adjustable by transducer | 1 | |
B-2 | Screw conveyer for fruit core | made of SUS304 stainless steel, diameter of the screw is 300mm,U shape | 3 | ||
B-3 | Temporary storage tank | 1000L | SUS304,single layer,top mounted light view window fixture, CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs | 1 | |
B-4 | Screw pump | 10T/H | manually adjust the speed, pressure at outlet is 0.6Mp | 2 | |
B-5 | Tubular heater | 5T/H | food sanitary grade. Tubular heating, with imported steam reducing valve system, temperature is manualy controled, with thermometer at outlet | 1 | |
B-6 | Scraper type refiner | 3T/H | SUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure | 1 | |
B-7 | Buffer storage tank | 1000L | material is SUS304 stainless steel, single layer, round shape, half open type, outlet at bottom with flange connected, high/low level probe, pure water inlet | 1 | |
B-8 | Platform for destoner,pulper and crusher | mild steel supporter, on surface with stainless steel checkered plate,dimension is 5000mm×2500mm,water drainage in central | 1 | ||
B-9 | Platform for pulper | mild steel supporter, on surface with stainless steel checkered plate,dimension is 3500mm×2500mm,water drainage in central | 1 | ||
B-10 | Crusher | SUS304, tooth-type, with ABB motors, with sandblasting on the appearance | 1 | ||
B-11 | Belt press juier | 5T/H | sanitary mesh bag,SUS 304, full automatic | 1 | |
B-12 | Double stage pulper | 5T/H | SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 18.5KW SUS 304, first stage 0.8mm mesh, second stage 0.4mm mesh, power 18.5kw | 1 | |
Subtotal: | |||||
C Evaporator and concentrating unit | |||||
C-1 | Buffer storage tank | 3000L | Material is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs | 2 | |
C-2 | Centrifugal pump | 10T/H | Sanitary food grade, mechanical seal,ABB motor,pump head is 36m | 1 | |
C-3 | Double effects forced circuit evaporator | 1.5-2T/H | SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling | 1 | |
C-4 | Batch storage tank | 5000L | Material is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters | 2 | |
C-5 | Rotary pump | 3~5T/H | use food grade rubber as gasket, inside is mirrow polished, frequency controled | 1 | |
Subtotal: | |||||
D sterilization and filling system | |||||
D-1 | Tube-in-tube sterilizer | 1.5-2T/H | SUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60S | 1 | |
D-2 | Deaerator | 1.5-2T/H | full-automatic,working with tube-in-tube sterilizer | 1 | |
D-2 | Aseptic filler | 1.5-2T/H | Sterilized by steam, auto-control, single filling head | 1 | |
Subtotal | |||||
E CIP system | |||||
E-1 | Semi-autmatic cip system | 2T×3 | External layer of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, one cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m) | 1 | |
R | CIP return pump | 20T/H | food sanitary grade, self-priming, mechanical seals | 2 | |
Subtotal: | |||||
Total equipment price | |||||
G project installation and others | |||||
G-1 | Product piping system (National standard) | include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system | 1 | ||
G-2 | Non-product system (National standard) | include all steam piping, cold water piping, tap water and compressed air piping, not include the insulation for the pipes | 1 | ||
G-3 | Electric cabinets ( National standard) | include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system | 1 | ||
G-4 | electric distributing system ( National standard) | include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use | 1 | ||
G-5 | Inland freight | Send to shanghai port | 1 |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
Energy consumption: Low consumption with high efficiency
Capacity: 500-10000L/H-customized
Installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Mango washing machine
Advantages of surfing mango washing machine:
The washing water can be recovered after filtration.
The circulating water pump continuously provides strong water flow to wash the fruit.
The cleaning tank is made of 1.5mm stainless steel, and the transmission shaft is made of stainless steel.
It can work alone or with other mango juice processing machines.
Mango preheating and softening
Put mango in boiling water for 3-5 minutes to inactivate or destroy polyphenol oxidase, stabilize color and improve flavor. Preheating also eliminates air from the raw material. In this way, we can prevent oxidation and browning of mango and soften mango pulp to promote pulping and juice extraction.
Mango peeling and pulping
This mango pulper integrates the functions of mango peeling, coring and pulping. As a special processing machine for mango juice, it can completely remove the core and peel of mango and reduce the loss of mango pulp as much as possible. The pulp recovery rate is as high as 99.5%. The production capacity is from 5t / h to 20t / h.
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner—separator—evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine—fruit flesh
Essential oil refiner—fruit oil
Fruit residues collector—animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Service flow chart
Company Details
Business Type:
Manufacturer,Exporter
Year Established:
2005
Total Annual:
30000000-50000000
Employee Number:
200~300
Ecer Certification:
Active Member
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid fo... Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid fo...
Get in touch with us
Leave a Message, we will call you back quickly!