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Constant Climatic Test Chamber for TVs, Refrigerators, Air Conditioners
In the highly competitive consumer electronics and home appliance industry, the performance and durability of products like TVs, refrigerators, and air conditioners are of utmost importance. A Constant Climatic Test Chamber tailored for these appliances is a sophisticated and essential tool. This chamber enables manufacturers, quality control teams, and researchers to subject these large - scale products to a precisely controlled and stable set of climatic conditions. By doing so, they can comprehensively evaluate how these appliances perform and endure in various real - world environmental scenarios.
1. Product Name and Purpose
The Constant Climatic Test Chamber designed for TVs, refrigerators, and air conditioners is engineered to meet the unique testing requirements of these home appliances. TVs are expected to function flawlessly in different lighting, temperature, and humidity conditions. Refrigerators need to maintain a consistent internal temperature and humidity regardless of the external environment, while air conditioners must be able to operate efficiently in a wide range of ambient temperatures and humidity levels.
The primary purpose of this chamber is to simulate the diverse environmental conditions that these appliances may encounter during their lifespan. This includes extreme heat in summer, cold winters, high humidity in coastal areas, and dry conditions in arid regions. By subjecting TVs, refrigerators, and air conditioners to these controlled conditions, manufacturers can identify potential weaknesses in design, materials, and manufacturing processes. This knowledge can then be used to improve product quality, enhance durability, and ensure that these appliances meet the high - quality standards expected by consumers.
2. Product Features
Precise Climatic Control
Wide Temperature Range
The chamber is capable of maintaining a broad temperature range suitable for testing these appliances. It can reach extremely low temperatures, typically as low as - 70°C, which is useful for testing refrigerators' ability to maintain proper cooling in cold storage environments or air conditioners' performance in sub - zero temperatures. On the other hand, it can achieve high temperatures of up to + 150°C, simulating the heat in a poorly ventilated room during a hot summer or the conditions in a sun - exposed area.
The temperature control is highly precise, with an accuracy of typically ±0.5°C. This precision is crucial as even small temperature variations can significantly affect the performance of these appliances. For example, a slight deviation in temperature can impact a TV's display quality, a refrigerator's cooling efficiency, or an air conditioner's energy consumption.
Accurate Humidity Regulation
Humidity levels within the chamber can be precisely regulated from as low as 10% relative humidity to as high as 95% relative humidity. High humidity can cause condensation problems in TVs, rusting in refrigerators, and reduced efficiency in air conditioners. Low humidity, on the other hand, can lead to static electricity issues in TVs and affect the moisture - sensitive components of refrigerators and air conditioners.
The humidity control accuracy is usually within ±3% relative humidity. This ensures that the test environment closely replicates the real - world humidity conditions that these appliances may encounter, providing reliable and consistent test results.
Spacious and Adaptable Test Volume
Large Test Volume
Given the size of TVs, refrigerators, and air conditioners, the constant climatic test chamber features a large test volume. It typically ranges from 10 m³ to 50 m³, allowing for the easy accommodation of these large - sized appliances. The spacious interior ensures that the entire appliance can be exposed to the uniform climatic conditions without any spatial constraints.
Adjustable Interior Configuration
The chamber's interior is designed with an adjustable configuration to accommodate different types and sizes of appliances. It may include movable shelves, brackets, and fixtures that can be adjusted to securely hold and position the TVs, refrigerators, or air conditioners during the test. This adaptability ensures that the appliances are properly placed and exposed to the desired climatic conditions for accurate testing.
Stable and Uniform Environment
Uniform Climatic Distribution
The interior of the constant climatic test chamber is designed to provide a uniform distribution of temperature and humidity throughout the test volume. Advanced air circulation systems and multiple sensors are strategically placed to ensure that the temperature variation within the chamber is typically within ±1°C, and the humidity variation is within ±5% relative humidity.
For large appliances like TVs, refrigerators, and air conditioners, a uniform environment is essential. It ensures that all parts of the appliance are exposed to the same climatic conditions, eliminating any biases in the test results and providing a more accurate representation of the appliance's performance under real - world conditions.
Long - Term Stability
The chamber is capable of maintaining stable climatic conditions over long periods of time. This is crucial for conducting endurance tests on these appliances, which may require continuous operation under specific temperature and humidity conditions for days, weeks, or even months. The chamber's stability ensures that the test conditions remain constant throughout the test, providing consistent and comparable results.
Multiple Test Modes and Customization
Programmable Test Profiles
Operators have the flexibility to create programmable test profiles that simulate the complex and variable environmental conditions that these appliances encounter in real life. These profiles can include cyclic changes in temperature and humidity to mimic seasonal variations, sudden changes to simulate extreme weather events, or custom - tailored profiles based on specific product requirements. For example, a test profile can be designed to simulate the temperature and humidity changes that an air conditioner may experience during a day in a tropical climate, with high humidity in the morning, increasing temperature during the day, and a sudden drop in temperature and humidity in the evening.
The ability to create customized test profiles allows manufacturers to test their appliances under specific conditions that are relevant to their intended use. This provides more accurate and meaningful test results, enabling them to better understand how their products will perform in different real - world scenarios.
Optional Test Accessories
The constant climatic test chamber can be equipped with a variety of optional test accessories to meet specific testing requirements. For TVs, lighting systems can be added to simulate different lighting conditions, such as bright sunlight or dim indoor lighting. For refrigerators, temperature and humidity sensors can be placed inside the unit to monitor the internal environment during the test. For air conditioners, external fans can be used to simulate different air flow conditions, and power meters can be installed to measure the appliance's energy consumption.
User - Friendly Operation and Monitoring
Intuitive Control Interface
The chamber is equipped with an intuitive control interface that simplifies the operation process. The interface allows operators to easily set and adjust test parameters, such as temperature, humidity, test duration, and test profiles. It also provides a clear display of the current test status, including the actual temperature and humidity values, elapsed test time, and any error messages.
The user - friendly design ensures that even operators with limited technical expertise can efficiently conduct tests on TVs, refrigerators, and air conditioners.
Remote Monitoring and Control
Many models of the constant climatic test chamber offer remote monitoring and control capabilities. This feature is highly beneficial for manufacturers and quality control teams, as it allows them to monitor the test progress and adjust the test parameters from a remote location, such as an office or a control center. This is especially useful for long - term tests or when multiple tests are being conducted simultaneously.
Remote monitoring and control enable timely intervention in case of any issues, ensuring the smooth and efficient operation of the testing process.
3. Specific Parameters
Model
CTHC-80
CTHC-150
CTHC-225
CTHC-408
CTHC-800
CTHC-1000
Inside dimension(W x D x H) cm
40 x 50 x40
50 x 60 x 50
50 x 75 x 60
60 x 85 x 80
100 x 100 x 80
100 x 100 x 100
Outside dimension(W x D x H) cm
95 x 140 x 95
105 x 150 x 105
105 x 165 x 115
115 x 175 x 140
155 x 190 x 140
155 x 190 x 160
Internal material
#304 Stainless Steel
External material
Powder coated #304 Stainless Steel
Temperature range
+ 150℃~ - 70 ℃
Humidity range
10% ~ 98% R. H
Temperature Uniformity ℃
0.01
Humidity Uniformity % R. H.
0.1
Temperature stability ℃
±0.3
Humidity stability % R. H.
±2
High temperature ℃
100
100
100
100
100
100
Heating time (min)
20
30
30
30
30
30
Low temperature
0, -40, -70
0, -40, -70
0, -40, -70
0, -40, -70
0, -40, -70
0, -40, -70
Cooling time (min)
20, 50, 70
20, 50, 70
20, 50, 70
20, 50, 70
20, 50, 70
20, 50, 70
Air circulation system
Mechanical convection system
Cooling system
Imported compressor, fin evaporator, gas condenser
Heating system
Sus304 Stainless steel High-speed heater
Humidification system
Steam Generator
Humidification water supply
Reservoir, Sensor-controller solenoid valve, recovery-recycle system
Controller
Touch panel
Electrical power requirements
Please contact us for requirements of specific models
Circuit system load protection, compressor load protection, control system load protection, humidifier load protection, overtemperature load protection, fault warning light
4. Product Functions
Reliability and Durability Testing
By subjecting TVs, refrigerators, and air conditioners to constant climatic conditions, the chamber helps manufacturers identify potential weaknesses and failure points in these appliances. This allows for the improvement of product designs, materials selection, and manufacturing processes to enhance reliability and durability. For example, if a refrigerator's compressor fails to operate properly at high temperatures, the manufacturer can make design changes to improve its cooling capacity and reliability in hot environments.
Performance Evaluation
The data collected from the tests provides valuable insights into how these appliances perform under different environmental conditions. For TVs, this includes evaluating the picture quality, color accuracy, and power consumption at different temperatures and humidity levels. For refrigerators, it involves assessing the cooling performance, temperature uniformity inside the cabinet, and energy efficiency. For air conditioners, it includes measuring the cooling and heating capacity, energy consumption, and noise levels under various climatic conditions.
Quality Control
The constant climatic test chamber is an essential tool for quality control in the manufacturing of TVs, refrigerators, and air conditioners. By testing these appliances before they are shipped to customers, manufacturers can ensure that they meet the strict quality standards set by the industry. This helps to prevent defective products from reaching the market, protecting the reputation of the manufacturer and ensuring customer satisfaction.
Compliance Testing
The consumer electronics and home appliance industry is subject to various national and international standards and regulations regarding the performance and durability of products under different environmental conditions. The constant climatic test chamber enables manufacturers to conduct compliance testing to ensure that their TVs, refrigerators, and air conditioners meet these requirements. For example, there may be standards specifying the maximum temperature and humidity levels that these appliances must withstand without malfunctioning, as well as energy efficiency requirements.
5. Production and Quality Assurance
Stringent Manufacturing Process
The manufacturing of the constant climatic test chamber follows strict quality control procedures. Each component, from the chamber's body and insulation materials to the temperature and humidity sensors, control electronics, and air circulation systems, is sourced from reliable suppliers and undergoes thorough inspection and testing.
The assembly process is carried out by highly skilled technicians in a clean and controlled environment. The chamber is calibrated and verified at multiple stages during production to ensure its accuracy and performance. This includes testing the temperature and humidity control systems, air circulation performance, and overall chamber integrity.
Quality Certification and Validation
Our constant climatic test chamber has obtained relevant quality certifications, such as ISO standards for environmental testing equipment. It has also been validated by independent testing laboratories to ensure that it meets industry standards and provides accurate and reliable test results.
We continuously update and improve our product based on the latest technological advancements and customer feedback. This ensures that our constant climatic test chamber remains at the forefront of environmental testing technology for TVs, refrigerators, and air conditioners.
6. Application Areas and Success Stories
TV Testing
A leading TV manufacturer was developing a new series of high - end smart TVs. The TVs were tested in the constant climatic test chamber to evaluate their performance under different environmental conditions. The testing revealed that the TVs' display had issues with color accuracy and contrast at high humidity levels. Based on this result, the manufacturer improved the display's anti - humidity coating and optimized the color calibration algorithms, resulting in better - performing TVs that could maintain excellent picture quality even in humid environments.
Refrigerator Testing
A refrigerator manufacturer was conducting endurance tests on a new model. The refrigerators were placed in the constant climatic test chamber and subjected to cyclic temperature and humidity changes to simulate real - world usage over several years. The testing showed that the gasket around the refrigerator door was prone to wear and tear at low temperatures, leading to air leakage and increased energy consumption. The manufacturer then improved the gasket material and design, enhancing the refrigerator's energy efficiency and durability.
Air Conditioner Testing
An air conditioner company was developing a new energy - efficient model. The air conditioners were tested in the constant climatic test chamber to measure their cooling and heating capacity, energy consumption, and noise levels under different ambient temperature and humidity conditions. The testing results helped the company optimize the compressor design, improve the refrigerant flow, and enhance the insulation, resulting in an air conditioner that was not only more energy - efficient but also quieter during operation.
7. Service and Support
Pre - Sales Technical Consultation
Our team of experts in home appliance testing provides in - depth technical consultations to help customers understand the capabilities and suitability of the constant climatic test chamber for their specific testing needs. We offer demonstrations and training sessions to familiarize customers with the operation and functionality of the chamber before purchase. We also assist in selecting the appropriate chamber model and test parameters based on the customer's requirements.
After - Sales Service and Maintenance
We offer comprehensive after - sales service, including on - site installation and commissioning. Our team of experienced technicians is available for regular maintenance, calibration, and emergency repairs. We provide genuine spare parts and timely upgrades to ensure the long - term performance and reliability of the chamber.
We also offer service contracts that include preventive maintenance and priority technical support. Our goal is to ensure that our customers' constant climatic test chambers are always in optimal working condition, providing accurate and reliable test results.
Training and Technical Support
We conduct training programs for new users to ensure that they can effectively operate the constant climatic test chamber and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization.
We also provide software updates and support for the control and monitoring systems of the chamber to keep it up - to - date with the latest features and technologies.
The Constant Climatic Test Chamber for TVs, refrigerators, and air conditioners is an essential tool for the home appliance industry. If you are involved in the manufacturing, research, or quality control of these appliances, this chamber offers a comprehensive solution for your testing needs. Contact us today to learn more and get a customized quotation.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2006
Total Annual:
5000000-10000000
Employee Number:
50~100
Ecer Certification:
Verified Supplier
Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services... Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services...