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In today's booming battery industry, the performance of batteries directly affects the operating efficiency and service life of various devices. From electric vehicles to portable electronic devices, batteries, as the core energy - storage components, need to operate stably in a variety of complex environments. A low - cost custom environmental chamber for battery testing provides an economical and efficient solution for battery manufacturers, research institutions, and related enterprises. It helps them comprehensively test batteries under different environmental conditions, ensuring the quality and reliability of battery products.
2. Key Features
2.1 Precise Environmental Simulation
Wide - range Temperature Control: This environmental chamber can achieve a wide temperature adjustment range from - 40°C to 150°C. During low - temperature testing, it can simulate the usage environment in cold regions, detecting the capacity attenuation, charge - discharge performance of the battery at low temperatures, and the changes in the internal chemical reactions of the battery. High - temperature testing can simulate the performance of the battery in hot climates or under high - load working conditions, helping to analyze the thermal stability and thermal runaway risks of the battery.
Accurate Humidity Regulation: The humidity adjustment range is 20%RH to 95%RH, with a control accuracy of ±3%RH. For some humidity - sensitive batteries, such as lithium - ion batteries, too high or too low humidity can affect the performance and service life of the battery. Precise humidity simulation can help researchers study the impact of humidity on battery electrode materials, electrolytes, and the internal structure of the battery, so as to optimize the battery design and manufacturing process.
2.2 Customized Design
Compatible with Multiple Battery Types: The internal structure and fixtures of the environmental chamber can be customized according to different types of batteries. Whether they are common cylindrical and prismatic lithium - ion batteries, or emerging solid - state batteries and sodium - ion batteries, they can be properly fixed and tested. For example, the specially designed fixtures for cylindrical batteries can ensure the stability of the batteries during the testing process and ensure that the test environment acts evenly on the battery surface.
Meet Special Testing Requirements: According to the special testing requirements of customers, the environmental chamber can also be equipped with special function modules, such as a gas - injection system to simulate the performance changes of batteries in different gas environments, or a vibration device to simulate the vibration environment of batteries during transportation or use, and comprehensively evaluate the reliability of the batteries.
2.3 Economical and Efficient Operation
Low - cost Investment: Compared with similar high - end environmental chambers on the market, this low - cost custom environmental chamber effectively reduces the equipment cost by optimizing the design and selecting appropriate materials while ensuring the basic testing functions. It provides a feasible testing solution for enterprises and research institutions with limited budgets.
Low - energy Consumption Operation: Adopting advanced energy - saving technologies, the environmental chamber has low energy consumption during operation. The intelligent control system can automatically adjust the operating parameters of the equipment according to the testing requirements, avoiding energy waste and further reducing the use cost.
3. Technical Parameters
Parameter Items
Details
Temperature Range
- 40°C to 150°C
Temperature Accuracy
±1°C
Humidity Range
20%RH to 95%RH
Humidity Accuracy
±3%RH
Internal Dimensions
Customized according to customer needs, length from 400mm to 3000mm, width from 400mm to 3000mm, height from 500mm to 2000mm
Power Requirements
380V, 50/60Hz
4. Benefits for the Battery Industry
4.1 Improve Battery Performance and Reliability
Comprehensive Performance Evaluation: By simulating various extreme environmental conditions, manufacturers can fully understand the performance of batteries under different working conditions and discover potential design defects and quality problems in advance. For example, testing the cycle life of batteries in high - temperature and high - humidity environments can effectively evaluate the durability of batteries in harsh environments, and then improve the battery materials and structural design to enhance the performance and reliability of batteries.
Guarantee Quality Consistency: For mass - produced batteries, random inspection using this environmental chamber can ensure the quality consistency of each batch of batteries. Strict environmental testing can screen out unqualified products, prevent defective products from entering the market, and maintain the brand image and market reputation of enterprises.
4.2 Reduce Costs
Reduce After - sales Maintenance and Recall Costs: Batteries that have undergone sufficient environmental testing are less likely to malfunction in actual use, thus reducing the costs of after - sales maintenance and product recalls. Enterprises do not need to spend a lot of money and manpower to deal with customer after - sales problems, improving customer satisfaction and loyalty.
Optimize R & D and Production Processes: In the battery R & D stage, rapid environmental testing can help researchers adjust the design plan in a timely manner, avoid a large amount of rework and resource waste caused by unreasonable design, shorten the R & D cycle, and reduce the R & D cost. At the same time, during the production process, by conducting environmental testing on raw materials and semi - finished products, the production process can be optimized, production efficiency can be improved, and production costs can be reduced.
4.3 Accelerate Product Launch
Rapid Test Iteration: The low - cost custom environmental chamber can quickly complete various environmental tests. Enterprises can quickly optimize and improve battery products according to the test results, achieving rapid test iteration. This enables new products to be launched on the market faster, seize market opportunities, and improve the market competitiveness of enterprises.
5. Application Scenarios
5.1 Electric Vehicle Battery Testing
Battery Pack Thermal Management Testing: Simulate the temperature changes of the battery pack in electric vehicles under different driving conditions, test the performance of the battery pack's thermal management system, ensure that the battery can maintain an appropriate working temperature range in various environments, and improve the safety and service life of the battery.
Battery Cycle Life Testing: Conduct cycle charge - discharge tests on electric vehicle batteries under different temperature and humidity conditions, evaluate the cycle life and performance degradation of the battery, and provide data support for the selection and optimization of batteries.
5.2 Portable Electronic Device Battery Testing
High - temperature Storage Testing: Place the batteries of portable electronic devices in a high - temperature environment for storage testing, detect the capacity recovery and performance changes of the batteries after high - temperature storage, and ensure the storage stability of the batteries in a high - temperature environment.
Low - temperature Charge - Discharge Testing: Simulate the usage scenario of portable electronic devices in a cold environment, test the charge - discharge performance of the battery at low temperatures, and ensure the normal use of the device in a cold environment.
5.3 Energy Storage Battery Testing
Performance Testing under Different Climatic Conditions: Energy storage batteries usually need to work in different climatic conditions. By simulating the climatic environments of different regions with the environmental chamber, test the charge - discharge efficiency, energy conversion efficiency, and other performance indicators of the energy storage battery, and provide a basis for the design and optimization of the energy storage system.
Long - term Reliability Testing: Conduct long - term environmental testing on energy storage batteries, evaluate the performance stability and reliability of the batteries during long - term use, and ensure the long - term stable operation of the energy storage system.
6. Conclusion
The low - cost custom environmental chamber for battery testing, with its precise environmental simulation ability, customized design, and economical and efficient operation characteristics, provides a cost - effective testing solution for the battery industry. It can not only improve the performance and reliability of batteries, reduce the costs of enterprises, but also accelerate the market launch process of battery products. Whether it is a battery manufacturer, a research institution, or a related enterprise, they can all benefit from this environmental chamber. If you are looking for an economical and practical environmental chamber for battery testing, please feel free to contact us at any time to learn more about product customization information. Let's work together to promote the development of the battery industry.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2006
Total Annual:
5000000-10000000
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services... Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services...
