AISI 4340 Alloy Steel Fatigue Resistance With Fair Weldability

Product Specification

AISI 4340 Alloy Is A High-Strength, Low-Alloy Steel With Excellent Toughness, Fatigue Resistance, And Wear Resistance

AISI 4340 Alloy is a high-performance, low-alloy steel renowned for its exceptional strength, toughness, and fatigue resistance. It is commonly used in demanding applications where high mechanical properties and reliability are required. This alloy is particularly valued in the aerospace, automotive, and heavy machinery industries.

Chemical Composition:

AISI 4340 Alloy consists of the following key elements:

• Carbon (C): 0.38-0.43% – Provides the alloy with high strength and hardness while maintaining good toughness.
• Manganese (Mn): 0.60-0.80% – Enhances the alloy’s hardness and tensile strength and improves its heat treatment response.
• Chromium (Cr): 0.70-0.90% – Increases corrosion resistance, hardness, and wear resistance.
• Nickel (Ni): 1.65-2.00% – Adds toughness and impact resistance, improving the alloy's overall performance at low temperatures.
• Molybdenum (Mo): 0.20-0.30% – Enhances high-temperature strength and hardenability, increasing resistance to softening under stress.
• Silicon (Si): 0.15-0.35% – Contributes to deoxidization and improves strength and overall mechanical properties.
• Phosphorus (P): ≤0.035% – Low phosphorus content maintains toughness and reduces the risk of brittleness.
• Sulfur (S): ≤0.040% – Low sulfur content reduces inclusions, enhancing machinability and strength.

Mechanical Properties:

AISI 4340 Alloy is known for its high mechanical properties, making it suitable for a variety of critical applications:

• Tensile Strength: 740-930 MPa (after heat treatment) – Offers high strength, ideal for components that need to withstand significant loads and stresses.
• Yield Strength: ≥500 MPa – Provides reliable resistance to deformation under stress, ensuring structural integrity.
• Elongation: ≥15% – Demonstrates good ductility, allowing the material to be formed and shaped without cracking.
• Density: Approximately 7.85 g/cm³ – Typical for high-strength steels, providing a balanced strength-to-weight ratio.
• Hardness: HB 250-285 (as annealed) – Offers high hardness, which can be further increased through heat treatment.
• Impact Toughness: High – Excellent impact resistance, making it suitable for applications involving dynamic loading.

Heat Treatment:

AISI 4340 Alloy can be heat treated to enhance its mechanical properties:

• Annealing: Softens the steel to improve machinability and restore ductility.
• Normalizing: Refines the grain structure, improving strength and toughness.
• Quenching and Tempering: Increases hardness and strength, making the alloy suitable for high-stress applications.
• Carburizing: Adds surface hardness while maintaining a tough core, ideal for wear-resistant parts like gears and shafts.

Applications:

Due to its exceptional mechanical properties, AISI 4340 Alloy is used in various critical applications:

• Aerospace Industry: Utilized in the manufacture of aircraft components, landing gear, and high-strength fasteners where reliability and performance are crucial.
• Automotive Industry: Employed in high-performance engine parts, such as crankshafts, camshafts, and connecting rods, that require both high strength and toughness.
• Heavy Machinery: Used in manufacturing components like gears, shafts, and axles that need to withstand significant loads and dynamic stress.
• Oil and Gas Industry: Suitable for making downhole tools, drill collars, and other equipment that require high strength and fatigue resistance.
• Tooling: Commonly used in the production of dies, molds, and other tools where high strength and wear resistance are necessary.

Summary:

AISI 4340 Alloy is a high-performance low-alloy steel known for its exceptional strength, toughness, and fatigue resistance. Its balanced chemical composition and versatile heat treatment options make it suitable for demanding applications in the aerospace, automotive, heavy machinery, oil and gas, and tooling industries. The alloy's ability to combine high mechanical properties with good ductility and impact resistance makes it a reliable choice for critical engineering applications