120KW Industrial Crankshaft Hardening Machine Air Cooling

Product Specification

Metals Induction Hardening Machine Water Cooling For Crankshaft Heating

WHAT IS INDUCTION HARDENING?

Induction hardening increases steel's hardness and durability by causing heat to be generated and then rapidly cooled (quenching). A powerful, localized, and controllable heat is quickly produced by induction without contact. Hardening is performed only on the part to be heated. Optimizing process parameters, including heating cycles, frequency, coil design, and quenching, results in optimal results.

Induction hardening increases throughput. It is a very fast and repeatable process that can be easily integrated into a production line. It is clean, safe and usually has a small footprint. Workpieces are usually treated individually. This ensures that each individual workpiece is hardened to its own exact specifications. The optimized process parameters for each part can be stored on your server. Induction hardening is very energy efficient because only the part to be hardened is heated.

The paramerters of Metals Induction Hardening Machine Water Cooling For Crankshaft Heating:

APPLICATION RANGE:

1. Heat treatment of metals: hardening, tempering, and annealing.

Induction hardening is used to harden many parts. Examples include: gears, crankshafts, camshafts, drive shafts, output shafts, torsion bars, rocker arms, isokinetic universal joints, tulips, valves, rock drills, slewing bearings, inner and outer rings.

2. Heating prior to deformation: forging, swaging, upsetting, bending, and piercing.

3. Brazing and Soldering: brazing of steel, brass, and copper to each other in combination and aluminum to aluminum.

4. Shrink fitting: In any manufacturing process, for example, shrink fitting of motor rotors to shafts, shrink fitting of shell casings for compressors.

5. Coating: Of dissimilar metals, prior to insulation, and curing, such as paint.

6. Melting: Of all types of metals.

7. Other applications include crystal growing, cap sealing, sintering, carbon vapor deposition, levitation, exit axial deposition, and plasma generation.

ADVANTAGES OF INDUCTION HARDENING

The equipment for metal hardening is characterized by high performance characteristics, and is manufactured in strict compliance with all technical standards and international standards. Main advantages:

• reliability and durability;
• smooth and uniform warming up of the working area;
• high-precision tuning of equipment;
• excellent strength and wear resistance;
• low power consumption.

The most refractory materials that can withstand elevated temperatures are used in the manufacture of units. The design features are perfectly thought out, which determines the reliability and durability of the equipment.

A competent arrangement of the heating elements ensures uniform heating. There are variants with a wide range of upper temperatures. This ensures the correctness of hardening processes, and as a result - the high quality of the processed metals. For ease of management, many processes are automated.

Welcome to GY

GY had developed many years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency,ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs.The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation break throughs.

From 1996, devoted

For more than 27 years, GY has always been adhering to the company philosophy of innovation, adherence to quality and excellent operation. A single R&D office researches a single product. After more than 20 years of hard work, it has developed steadily. The current equipment users cover many industries such as manufacturing, electric power and nuclear power,government science reform, university scientific research, and special military industry. In view of the different voltage levels
in some countries, the company has developed special input voltage induction heating equipment for different frequency parameters. For example, the input voltage suitable for use i n the United States, Japan and other countries is single-phase 110V, three-phase 110V, three-phase 220V, and three-phase 480V. Heating equipment and heating equipment with input voltage of three-phase 415V and three-phase 440V suitable for use in Southeast Asian countries such as Malaysia, Australia and Thailand Inheritance builds trust.

Inherit and build trust

Made in China is facing global competition and challenges. To find a suitable position in the international and domestic markets and open up a larger market, we must use more advanced technology and good after-sales service to improve ourselves. We will always be committed to the application and promotion of GY series products in the market with the spirit of pursuing professionalism, excellence and perseverance, and seek cooperation with suppliers, agents and users with professional technical support and good business collaboration. Common development and progress.