IGBT System Industrial Induction Heating Machine 60KW For Metals

Product Specification

IGBT System Induction Heating Equipment, Induction Heating Machine For Metals Heating

Induction heating is a fast, efficient, precise and repeatable non-contact method for heating metals or other electrically-conductive materials. The material may be a metal such as brass, aluminum, copper or steel or it can be a semiconductor such as silicon carbide, carbon or graphite. 

An induction heating machine is a device that uses an electromagnetic field to heat up metal objects without direct contact. Induction heating machines can be used for various purposes, such as surface hardening, brazing, annealing, melting, etc. Induction heating machines have different power levels and frequencies depending on the application and the size of the workpiece.

Power Requirements:

The power required to heat your workpiece depends on:

• The mass of your workpiece
• The material properties of your workpiece
• The temperature increase you require
• The heating time required to meet your process needs
• The effectiveness of the field owing to the coil design
• Any heat losses during the heating process

After we determine the power needed to heat your workpiece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.

The parameters of the  Industrial Induction Heating Machine

The advantages of the DSP induction heating machine:

• Quality precision: Induction heating machines can fit into tight spaces or difficult angles and provide constant, local contact with the workpiece.
• Energy efficiency: Induction heating machines use less energy and produce less waste than conventional heating methods. They also heat up and cool down quickly, reducing cycle times and energy consumption.
• Increased productivity and process efficiency: Induction heating machines can heat up and cool down quickly, reducing cycle times and improving quality control.
• Reduced cost: Induction heating machines use less energy and produce less waste than conventional heating methods.
• Reduced damage & injury risk: Induction heating machines do not produce smoke, waste heat, noxious emissions or loud noise that can harm the environment or the workers. They also do not require direct contact with the workpiece, reducing the risk of burns or shocks.
• Precision and quality: Induction heating machines can provide constant, local contact with the workpiece, ensuring uniform heating and avoiding overheating or underheating. They can also fit into tight spaces or difficult angles for optimal heating.
• Green technology: Induction heating machines do not burn fossil fuels or emit greenhouse gases, making them environmentally friendly.
• Versatility and innovation: Induction heating machines can be used for a variety of applications, such as surface heating, melting and soldering, shrink-fitting, cap sealing, welding of metals and plastics, etc. They can also be integrated with existing production lines or automated systems.

Applications of the industrial induction heating machine:

Hot forging
Hot forging aims to fabricate the workpieces of certain temperatures (different materials require different temperatures) into other shapes through a forging press with the help of a punch press, forging machine or other types of equipment, for instance, hot extrusion of a watch case, watch flan, handle, mold accessory, kitchen and tableware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.

Hot Fitting
Hot fitting refers to the connection of different metals or metals with nonmetals through heating based on the principle of hot expansion or hot smelting, for instance, embedded welding of a copper core of a computer radiator with aluminum sheet and speaker web, a compound of steel and plastic tube, sealing of aluminum foil (toothpaste peel), motor rotor and sealing of tubular electric heating element.

Smelting
Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.

Surface heating

Induction heating machines can heat up the surface of metal objects for applications like hardening, annealing, tempering, etc.

Surface quenching
Quench for various hardware and tools, such as pliers, wrench, hammers, ax, screwing tools and shear (orchard shear).

Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi-drive shaft, small shaft and fork. Various electric tools, such as gear and axes.

Quench for machine tools, such as lathe deck and guide rail.

Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.

Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

Welding (braze welding, silver soldering and brazing)
Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit.

Welding of various hardware mechanical gadgets: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.

Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as another irregular plain pot bottom. It is also applicable to plain braze welding of other metals.

Welding of the heating disc of an electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.

Annealing (tempering and modulation)
Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.

Annealing of various other metal work pieces, such as golf ball heads, cue, brass locks, hardware copper fitting, kitchen knife handles, blades, aluminum pans, aluminum pails, aluminum radiators and various aluminum products.

Shrink-fitting: Induction heating machines can expand metal parts by heating them up and then fit them into other parts that are cooled down. This creates a tight and secure connection between the parts.

GY had developed 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency, ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs.The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation breakthroughs.

From 1996, devoted
For more than 20 years, GY has always been adhering to the company philosophy of innovation, adherence to quality and excellent operation. A single R&D office researches a single product. After more than 20 years of hard work, it has developed steadily. The current equipment users cover many industries such as manufacturing, electric power and nuclear power, government science reform, university scientific research, and special military industry. In view of the different voltage levels in some countries, the company has developed special input voltage induction heating equipment for different frequency parameters. For example, the input voltage suitable for use i n the United States, Japan and other countries is single-phase 110V, three-phase 110V, three-phase 220V, and three-phase 480V. Heating equipment and heating equipment with input voltage of three-phase 415V and three-phase 440V are suitable for use in Southeast Asian countries such as Malaysia, Australia and Thailand Inheritance builds trust.

Inherit and build trust
Made in China is facing global competition and challenges. To find a suitable position in the international and domestic markets and open up a larger market, we must use more advanced technology and good after-sales service to improve ourselves. We will always be committed to the application and promotion of GY series products in the market with the spirit of pursuing professionalism, excellence and perseverance, and seek cooperation with suppliers, agents and users with professional technical support and good business collaboration, common development and progress.