HF·G Series Fiber Laser Cutting Machine 10000W High Power Laser Cutting Machine

Product Introduction

   HF·G Series fiber laser cutting machine is a high power 10000 watt laser heavy duty intelligent machine developed by Hymson independently.

• Dessign for high power laser heavy duty machine can process all kinds of plates stably and continuously,

Main Structure

Modular Design

• Several components with independent functions are integrated scientifically and systematically for high quality matching of the whole machine;
• With high strength and high reliability of the machine guaranteed, the product development speed is improved to respond to market demand rapidly.

                                   

 

         

Machine Body with Hollow Structure

---

• Adopting Hymson’s patented hollow structure design to reduce heating area and reduce the impact of heat on the machine, thus prolongs the life of the machine;
• Adopting high strength sheet for welding to guarantee stable structure of the machine and long-time and stable operation of the equipment;
• The machine body processed has undergone high temperature treatment to eliminate internal stress caused by the material itself and welding to the utmost extent, which ensures high strength, high precision and high tolerance.

Floating Cross Beam

---

• Adopting the floating cross beam structure design to offset the impact caused by the degree of reference parallelism on both sides of the machine body in long-term use, thus guarantees cutting precision;
• The floating cross beam can effectively protect the sliding block to reduce force suppression and bead blasting under force, thus guarantees the linear precision of operation and reduces the out-of-straight and out-of-round situations in cutting.

 

                   

 

               

Zoned Ventilation System

---

• Adopting zoned and segmental ventilation and using follow-up control to control the acts of cylinders in various zones to realize lower energy consumption and higher efficiency;
• Only the suction opening for the cutting operating range is opened for shorter path, more centralized and stronger wind power, and better dust removal effect.

High Strength Cross Beam

---

• Adopting Hymson’s patented structural design of drawn aluminum cross beam for light overall mass, high tensile strength and superior dynamic performance;
• Through simulated data analysis and testing of different models and lengths, ensuring quality, rigidity and dynamic nature of the cross beam in long-time running.

 

 

       

Servo Motor

---

• Branded servo motor and drive, with high encoder resolution;
• Integrating high dynamics, compact structure and energy efficiency.

 

 

 Precision Gear Drive

---

• ALPHA precision machined high precision pinions and racks having been finished and ground;
• Super high matching rate and precision, high bite rate, smoother and quiet rotation;
• Compact load driven structure for effectively reducing driving torque and eliminating vibration;
• Adopting double drive gantry motion system for higher acceleration and faster movement speed.

                         

   

CNC Numerical Control System

Cutting Process Technology

Leapfrog Cutting

• The new leapfrog function based on CNC eliminates the disadvantage of “rectangular” motion or false leapfrog of the cutting head.
• Adopting the motion of a parabola, with jumping and falling based on CNC to achieve real-time control and with accurate and rapid positioning, thus significantly improves the efficiency of processing.

Automatic Obstacle Avoidance

• When a workpiece cocks, the cutting head can identify it automatically and rise rapidly to avoid the obstacle and locate the position of the next workpiece intelligently
• ① To reduce the probability of collision between the cutting head and the workpiece; ② to guarantee the consistency of cutting during processing, thus improves the efficiency of processing; ③ to locate the position of the next workpiece intelligently, thus reduces the probability of integral transfer of a sheet and reduces the waste of sheets; ④ to reduce the workload of the operator and editor through the simple and intelligent operation.

Lightning Cutting

• Hymson’s characteristic new technology, which improves the laser cutting production in three aspects, i.e. cutting precision, cutting speed and energy consumption in cutting
• High Efficiency: Lightning cutting has more efficient capability of perforation and faster cutting speed.
• Low Energy Consumption: The energy consumption of gas for cutting purposes is reduced by over 50%
• Good Quality: Higher quality of cutting section, smooth and even cut edge, fewer burrs.

Rapid Perforation

• Hymson’s characteristic new technology, which reduces the time of perforation and optimizes the whole process of perforation to achieve stable, fast, high quality perforation
• High Speed: To penetrate various sheets of medium thickness consistently and quickly within 200ms
• High Efficiency: To save time by over 80% as compared to the time of general perforation of 1-2 seconds
• High Quality: The perforation process is stable, without blasting. The technology is safe and efficient.
• Easy to Operate: Simple and intelligent, reducing the workload of the operator and edito.

Breakpoint Resume

• In case of program interruption, sudden power failure, etc. during cutting, when you restart the machine, the “Breakpoint Resume” function can memorize the path previously set and resume the processing.
• Avoid going through the process again from the original start point which is time-consuming and affects the efficiency
• When cutting a thick sheet or a workpiece with a broad outline, the “Breakpoint Resume” function can well solve a series of problems, such as time-consuming, consumption of a lot of materials, high cost, etc.

Arbitrary Point Cut-in

• During the real production, when a part of the sheet is not cut thoroughly due to dust on a certain node on the sheet, insufficient gas, etc., the solution for general laser cutting machine manufacturers is resetting the system interface, that is, going through the process again from the start to the end of the procedure operation which is time-consuming, consuming a lot of materials, and high-cost.
• With Hymson’s “Arbitrary Point Cut-in” function, the cutting head can cut in at arbitrary point, without cutting from the start to the end, thus solves the problems of time-consuming, consumption of a lot of materials, high cost, etc.

Gradual Speed Regulation in Tool Start

• A thick sheet is not cut thoroughly; lines on the section are uneven; the section has serious dross, etc. If the tool start is poor, high quality cutting effect of thick sheets cannot be obtained and a series of problems that impact the workpiece quality, such as reflection of blue light, fault, etc., may appear. In serious cases, the cutting head and optical devices may be damaged.
• With Hymson’s “Gradual Speed Regulation in Tool Start” (for thick sheets) process, after perforation, the speed regulation is gradual intelligently, thus achieves better cutting effect. This process is mainly used in cutting of thick stainless steel and aluminum alloy sheets, and is stable and provides high quality workpieces.

Aluminum Alloy Burr-free Cutting (Optional)

• Burrs are easy to appear in aluminum alloy cutting, so additional manual or mechanical polishing is needed, which increases product production processes, thus reduces the productivity, extends the shipment cycle, and increases the production cost.
• Hymson’s “Aluminum Alloy Burr-free Cutting” process realizes no burrs, no wrinkles, high precision, no mold consumption, no need for repairing molds, saving of time of mold replacement, saving of processing fee, reduction of product cost, etc.

Fly-cutting

• The “Fly-cutting” process can put the start point of cutting of the outline on the tangent line of the motion trail of the laser head, without adopting leads. It does not independently cut every detail, instead, it cut all outlines into a straight line.
• It reduces the changes in the cutting direction of the laser during cutting, reduces the duration and the number of times of perforation, and ensures that the laser head is always in the high-velocity motion status during cutting, so it is very suitable for high speed cutting processing of thin steel sheets.
• It reduces the processing time of sheets and improves the cutting efficiency of the lathe.

High Speed Cutting

• General rapid acceleration and deceleration, such as violent impact vibration, toothed rack break-off, etc., may damage the hardware of the lathe.
• Hymson’s “High Speed Cutting” function plans the cutting path in advance and optimizes the turning and the addition and subtraction process as well as the interpolation.
• Efficient: Significantly improving the acceleration and deceleration and reducing the time of acceleration and deceleration; increasing the efficiency of complicated workpiece processing by 30%
• Safe: Absorbing the shocks from acceleration and deceleration in cutting on the lathe to guarantee high speed processing of the machine and to protect the lathe against shocks

Samples