High Torque Variable Frequency Drive for Mining Equipment IP54 Mechanical

PERFORMANCE CHARACTERISTICS

  Reliable Engineering Design  

• IGCT fault pre-judgment and bridge arm shoot-through protection technologies
• Redundancy and error tolerance design for key components
• Use of double-sided pressure-contact power devices
• IP54 protection design and C4-M corrosion resistance design

   Modular Design for Easy Maintenance   

• Modular design for key components
• Intelligent fault diagnosis system for fast fault locating
• With only 15 minutes required for phase module assembly/disassembly

  Excellent Control Performance  

• Four-quadrant operation capability
• Supporting various types of motors
• Fast dynamic torque response and torsional vibration suppression
• Segmented synchronous modulation of motors
• Selective harmonic elimination pulse width modulation (SHEPWM)

   High Adaptability   

• Single-motor/Multi-motor drive configuration
• High-altitude design: No need for derating within the altitude of 2,000 m
• Grid adaptability design, enabling the system to adapt to grid unbalance, grid harmonics, grid frequency flickering, transient grid voltage drops, and high/low voltage ride through

  Communication Protocols & Commissioning Software  

• Supporting customizable communication protocols through optional modules
• Robust monitoring system for real-time monitoring of internal data, waveforms, and other information
• hopeInsight Background Rapid Commissioning Software

  Internationally Leading Technologies  

• A High-Power IGCT AC-DC-AC Variable Frequency Speed Regulating Device" and "Key Technologies and Applications of Variable Frequency Speed Regulating System" passed the scientific and technological achievement appraisal and the result is internationally advanced, with some technologies appraised as internationally leading

Modular Design VFD Converter Technical Parameters:

   HD8000 Series Medium Voltage Engineering Drive: Powering Efficiency for Demanding Industrial   

   Product Overview   

The HD8000 Series Medium Voltage Engineering Drive is a high-performance, modular drive system designed for heavy-duty industrial applications requiring robust power delivery and precise control. Engineered with an advanced AC-DC-AC topology, it supports both single-drive and multi-drive configurations, including shared DC bus architectures, making it ideal for industries such as metallurgy, oil and gas, mining, and rail transportation. With a maximum single-unit capacity of 102MVA, the drive accommodates a wide voltage range (1900V to 10kV grid-side input; 660V to 3300V motor-side output), ensuring compatibility with global power standards and seamless integration into diverse operational environments.

   Key Features   

High-Power Precision Control Equipped with vector control and direct torque control (DTC) algorithms, the HD8000 Series delivers precise speed and torque regulation for motors under extreme loads. Its multi-quadrant operation capability enables efficient energy regeneration during braking, reducing reliance on external resistors.

Advanced Cooling and Durability Featuring an IP54-rated water-cooling system, the drive maintains optimal performance in harsh conditions, including high ambient temperatures and dusty environments. The system supports continuous overload operation at 110% rated current and short-term overloads up to 120% for 60 seconds, ensuring reliability in critical processes.

Harmonic Suppression and Grid Stability Utilizing multi-pulse rectification and active PWM rectifier technology, the drive minimizes harmonic distortion (THDi <3%), enhancing grid power quality and compliance with IEC 61000-3-12 standards.

Intuitive Human-Machine Interface (HMI) A 15.6-inch industrial-grade touchscreen provides real-time monitoring of operational parameters, fault diagnostics, and configuration adjustments. Preloaded application-specific templates streamline setup for common industrial workflows.

   Unique Advantages   

Modular Scalability The drive’s modular design allows rapid component replacement and capacity expansion. Critical subsystems—such as power cells, control units, and cooling modules—are independently serviceable, minimizing downtime during maintenance or upgrades.

Comprehensive Safety Protocols Certified to CE, IEC, and ATEX standards, the drive incorporates multi-layer protection mechanisms, including overvoltage/undervoltage shutdown, phase-loss detection, and thermal overload alerts. An integrated water-flow monitoring system prevents cooling failures.

Smart Predictive Maintenance Embedded AI algorithms analyze historical and real-time data to predict component wear, such as capacitor degradation or fan lifespan, enabling proactive maintenance planning. Remote access via encrypted cloud platforms facilitates centralized management of distributed assets.