MES System High Voltage Cable Manufacturing Equipment Automated 3 Phase

Product Specification

Cable Manufacturing Equipment High Voltage Cable Machine Double Crimping Both-end Insertion
 
The KYLIN Series specially designed for high voltage cables manufacturing. Can produce kinds of high voltage cables for the HEV, EV Cables, such as Power Battery cables, AC Charging Socket Harness Assembly, DC Charging Socket cables, DC Busbar cables, Motor Controller cables, Motor Controller Wiring Harness etc.
It has the functions of pre-feeding, Cutting, Striping, Crimping, Inner and outer ferrule cutting, remove foil and shield/ assembly connectors and cover cup, all the processes with the Quality Monitoring, to make sure produce high quality and reliability of the products, also provide production time significantly.
 
These machines make it possible to manufacture a range of high voltage harnesses. Greatly saving labor cost.
Technical Parameters

 

Precision transmission and alignment
Professional high-voltage line transmission module, to achieve precise transmission of different specifications of high-voltage wire.
During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.

Automated inkjet printers mark the wires
The marked wires are picked up via a shuttle device and guided in loops to the processing machines.
Continuous data flow and traceability manufacturing data can be despatched at once to the system through a network. The quality data from the
The manufacturing manner is saved for every wire harness, and traceability is guaranteed at all times.

Cutting Precision
It is based on a capacitive measuring principle, is integrated into the blade holder and can be operated using any standard stripping
blade.
The sensitivity of the monitoring can be configured using setting parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+

Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed data reports
can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head, Laser stripping aluminum foil, Screening Can cutting and can be added according to customers need.
The equipment is modular and can be matched according to product types.

Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire splay, Half
packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.

Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision

Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.

Versatile seal insertion
Double-end crimping with the function of double-end housing Insertion.
Simultaneous multiple housing insertio.
The latest generation seal module creates the ideal conditions for the efficient insertion of High voltage wire seals.
Efficiency reach 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while selecting keep the qualigy.

Special adjustment device for final harness
Automatic wiring harness adjustment device, free hands, one step to complete the finished product

Processing samples