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The dicing system, refers to install a slim blade for special cutting at the head of the spindle,cut off glass, ceramic, semiconductor chip, PCB, EMC wire frame and other materials with high accuracy by using spindle’s high-speed rotation driving the cutting blade.
Operation procedures
Wafer or Strip Tape mounting Dicing Cleaning UV seperation
Description of Semi-auto dicing
The semi-auto dicing system, refers to a dicing system that loader and unloader by hand and only the procedure is automated in the process of dicing. The system is not equipped with automatic cleaning, drying, etc.
Main procedures
Feeding by hand Position align Auto-cutting Unloading by hand
1.Operator manually place the material being cut on work platform.
2.The cutting position is automatically calibrated.
3.Press the start button to automatically complete the dicing process of material.
4.Operator take the material manually being cut from the work platform.
Applications
Automatic dicing system is widely used in semiconductor chip, LED chip and EMC lead frame, PCB, IR filter, sapphire glass and ceramic thin plate’s precision cutting .
Ceramic substrate Silicon rubber Lead frame
Silicon wafer PCB Glass
Operating Requirements
1.Please use the clean compressed air that its atmospheric pressure dew point is in the -10 ~ -20℃, and the residual oil is divided into 0.1ppm, the filtering accuracy is above 0.01um/99.5%.
2.Please use the equipment in a room of temperature between 20 ~ 25 ℃, and its fluctuation range control at ±1℃.
3.Please control the temperature of the cutting water at 22 ~ 27 ℃(variation ranges in ±1℃ ), the cooling water at 20 ~ 25 DEG C (variation ranges within plus or ±1℃).
4.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist.
5.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist.
6.Please follow the product manual we provided for operation strictly.
Semi-dicing system YSL-1000SD Features of products
1.Using touching LCD to operate. The interface design is simple and easy. Provide a variety of languages such as Chinese, English, Korean, etc.
2.Can meet the high precision cutting maximum diameter of 300 mm materials.
3.High rigidity structure design is adopted to ensure high precision and high stability of cutting process.
4.CCD automatic align.
5.Real-time monitoring of the system's air pressure, water pressure, current and other values to avoid spindle damage. 6.Cutting Spindle : 2.4 kw × 1set (Max: 60,000 rpm) 7.Repeat positioning accuracy: 0.001mm 8.Cutting speed: 0.05 ~ 400 mm/sec 9.Standard matching blade: 2 Inch (Max: 3 Inch)
Case Sharing
System compositionproject
Unit
Specification
Dimensions of processing
mm
Φ300
Dimensions of working platform
mm
Φ350
X-axis
Working stroke
mm
340
Cutting speed
mm/sec
0.05 ~ 400
Resolution
mm
0.0001
Y-axis
Working stroke
mm
310
Resolution
mm
0.0001
Repeat positioning accuracy
mm
0.001 / 310
Z-axis
Working stroke
mm
60 (2 Inch blade)
Resolution
mm
0.0001
Θ-axis
Angle of rotation
Deg
360
Spindle
Power
KW
2.4
Speed
Rpm
5000 ~ 60000
Machine’s specifications
Power supply
V
3P 220 (50 ~ 60 Hz)
Machine power
KW
4
Power air pressure
MPa
0.5 ~ 0.6
Air consumption
L/min
200
Cutting water consumption
L/min
4
Cooling water consumption
L/min
1.5
Physical dimension
mm
1040×1080×1750
Machine net weight
KG
850
Other Discription
Optional equipment
1.Function of blade damage detection;
2.Automatic setting function;
3.Dicing visual function;
4. Using dicing blade with 3 Inch.
Ordinary 8 inch working platform can only put 2pcs material.
SDS1000/ADS2000 equipped with 12 inch chunk. It can be placed 4pcs material each time.
1.Reduce the loading times;
2.Meet the larger size of the product;
3.Promote more than 8% efficiency.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2005
Total Annual:
10000-50000
Employee Number:
1000~2000
Ecer Certification:
Verified Supplier
YUSH Electronic Technology Co.,Ltd was founded in 2005,is located in the world manufacturing city Jiangsu,Guprofessional pcb separator/pcb depanelizer electronic equipment machinery. The company has advanced production and processing equipment and an experienced development and manufacture tea... YUSH Electronic Technology Co.,Ltd was founded in 2005,is located in the world manufacturing city Jiangsu,Guprofessional pcb separator/pcb depanelizer electronic equipment machinery. The company has advanced production and processing equipment and an experienced development and manufacture tea...