Automatic Water Supply PVC Pipe Extrusion Machine

Product Specification

Payment Terms	Western Union, L/C, T/T, MoneyGram, D/A, D/P	Supply Ability	10 sets per month
Delivery Time	30 working days	Packaging Details	Film cover, Carton sea worthly packing
Color	Gray or Customized	Condition	New
Application	PVC pipe for supply , drain water & conduit	Automatic Grade	Full automatic
Plastic Processed	UPVC,CPVC, PVC	Screw Design	Conic Double Screw
Gear Reducer	Horizontal Type	Voltage	380V or Customized
Warrantee	18 months	Brand Name	MagStar or OEM
Model Number	MS	Certification	ISO, CE, SGS
Place of Origin	China
High Light	conical twin screw extruder ，dual screw extruder

 

 

                            SJZ Series Conic Double Screw Extruder Professional PVC Water Supply Pipe Extrusion Machine Manufacturer In China 

 

PVC pipe extrusion machine is mainly used in making different diameters and thickness of PVC pipes with different PVC pipe formulas, which is used for the water supply and water drain, as well as pavement of cables.

 

Magstar PVC pipe extrusion machine line consists mainly of material hot and cold mixer, screw loader, screw feeder, sepcial design twin conical screw extruder, extrusion mould and die head, vacuum calibrating cooling tank, online printer, traction haul-off machine, non-dust cutter or planetary cutter, stacker or belling machine as well as auxiliary machine.
 
Feature of PVC Pipe Extrusion Machine:
 

• Professional screw design of profile for getting better plasticizing effects and more stable extrusion, as well as lower cost formulations.
• Swallowtail split flow support type extrusion die can reduce joint line of the melt material with large compression ratio design.
• Vacuum calibration tank made of stainless steel, vacuum calibration tank adopts automatic length adjustment device and automatic water inlet device, as well as solenoid valve controlled drain water system.

                            Main Technology Parameters of PVC Pipe Extrusion  Line 

 

Model

MSF 32

MSD 32

MSD 63

MSD 110

MS 63

MS 110

MS 160

MS 315

MS 400

MS 630

Pipe Range (OD: mm)

16-32 Four

16-32 Dual

20-63 Dual

63-110 Dual

16-63

63-110

75-160

160-315

200-400

315-630

Extruder Model

SJZ65/132

SJZ51/105

SJZ65/132

SJZ80/156

SJZ51/105

SJZ55/110

SJZ65/132

SJZ80/156

SJZ80/156

SJZ92/188

Main Motor

37kw

18.5kw

37kw

55kw

18.5kw

22kw

37kw

55kw

55kw

110kw

Vacuum Tank

Vacuum Pump

1kw * 4

1.1kw * 2

1.5kw * 2

2.5kw * 2

1.5kw * 1

2.5kw * 1

3kw * 1

5.5kw * 1

4kw * 2

7.5kw * 2

Water Pump

1kw * 4

1.5kw * 2

2kw * 2

3kw * 2

2kw * 1

3kw * 1

4kw * 1

4kw * 2

5.5kw * 2

7.5kw * 2 + 7.5kw

Length

5m

5m

5m

6m

6m

6m

6m

6m

6m

8m+6m

Haul- off Unit

Pedrail

2

2

2

2

2

2

3

4

4

6

Power

0.75kw * 8

0.75kw * 4

1.1kw * 4

1.5kw * 4

1.1kw * 2

1.5kw * 2

1.5kw * 3

1.5kw * 4

2kw * 4

2kw * 6

Cutter

Type

Chip-free

Chip-free

Chip-free

Guillotine

Chip-free

Guillotine

Planetary

Planetary

Planetary

Planetary

Power

0.37kw * 4

0.37kw * 2

0.75kw * 2

1.1kw * 2

0.75kw *1

1.1kw * 1

1.5kw * 1

3kw * 1

4kw * 1

5.5kw * 1

Capacity (Max. kg/h)

250kg/h

120kg/h

250kg/h

400kh/h

120kg/h

180kg/h

250kg/h

400kg/h

400kg/h

800kg/h

Total Power

102kw

87kw

109kw

145kw

92kw

100kw

108kw

208kw

285kw

345kw

Length

22.5m

21m

22.5m

28m

23.5m

24m

26.5m

29m

30m

40.5m

 
                                              

                                                                   Guide to Buy PVC Pipe Extrusion Machine Line
 
Some customers are new entrants in PVC pipe extrusion machine, they don't know how to find good quality of PVC pipe extrusion machine and reliable manufacturers or suppliers for their own business . At the same time, they are also worry about the quality of PVC pipe extrusion machine and after sales service from China .
 
On the another side, some customers have no idea about which type of double screw extruder is used for  making various size of PVC pipes with different thickness. Here we would like to offer some valuable tips of buying PVC pipe extrusion machines.

 

 

Single Die Head Diameter Range of PVC Pipe Extrusion Machine Line

Pipe Diameter Range (O.D)	Extruder Model	Haul-off Unit Model	Cutter Model
16-63mm	SJZ51/105 or SJZ55/110	Two Claws	Chip free cutter
40-110mm	SJZ55/110 or SJZ65/132	Two Claws	Chip free cutter
75-160mm	SJZ65/132	Two Claws or Three Claws	Chip free cutter or Planetary Cutter
160-315mm	SJZ80/156	Three Claws	Planetary Cutter
200-400mm	SJZ80/156	Four Claws	Planetary Cutter
315-630mm	SJZ92/188	Six Claws	Planetary Cutter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Double Die Heads Diameter Range of PVC Pipe Extrusion Machine Line

Pipe Diameter Range (O.D)	Extruder Model	Haul-Off Unit Model	Cutter Model
16-40mm	SJZ51/105 or SJZ55/110	Two Claws	Chip free cutter
20-63mm	SJZ65/132	Two Claws	Chip free cutter
50-110mm	SJZ80/156	Two Claws	Chip free cutter

 

 

 

 

 

 

Four Die Heads Diameter Range of PVC pipe Extrusion Machine Line

Pipe Diameter Range ( O.D)	Extruder Model	Haul-off Unit Model	Cutter Model
16-32mm	SJZ65/132 or SJZ80/156	Two Claws	Chip free cutter

 

 

 

 

 

 

 

 

Through the above technology sheet, we known that there are many factors for choosing the right model of PVC pipe extruders for making different diameters pipes.  The primary reason is that saving PVC pipe making process cost , customers would like to choose higher output extruder machine with lower energy consumption.
 
Magstar Machinery can provides all necessary information such as technology parameters of  PVC pipe extrusion machine, technology of extrusion process , formulation cost and operation manual . The following information can help you find reliable PVC pipe extruding machine manufacturer in China.
 

•  What's the purpose of your PVC pipe used for ?
•  What's the necessary machines for making PVC pipes and what's the machines used for? 
•  How to make PVC pipes by necessary PVC pipe extrusion machines ?
•  How to find one reliable PVC pipe machines manufacturer or supplier?
•  Magstar Machinery makes PVC pipe extrusion machine line in China

 
1. What's the purpose of your PVC pipe used for ?
 
If you have a plan and want to buy PVC pipe extrusion machine, first of all, you should tell your PVC pipe extrusion machine supplier what's the kind of PVC pipe you would like to make.
 
The following main types of PVC pipes are based on material used:

• UPVC pipe: The most commonly kind PVC pipes we see and find on the market, which is used for drainage, sewage and conduit .
• CPVC pipe:  It is also named chlorinated PVC becuase the pertcentage of chlorine is more higher than PVC. It is a problem free,long lasting solution for harshest industrial environments.
• OPVC pipe: It has many specification areas as it is oriented polyvinylchloride which is alsoin use for sewage systerms as well at water distribution areas. These pipes are almost 35% lighter than general PVC pipe and quite the same performance.
• MPVC pipe: It is fundamentally a thermoplastic alloy with additions of modified agents to increase the physical properties like ductility and toughness. It is main used in high pressure industrial applications, irrrigations and water purification.
• Plain PVC pipe: The cheapest of all the PVC pipe material, and it is easy to find and formed.

 
Most customers are looking for plain pipe PVC pipe or UPVC pipe extrusion machine line due to raw material and PVC pipe making machine cost is lower.
 

 The following two types of PVC pipes are based on material characteristics used:

 

• Rigid PVC pipe : Rigid PVC material is a kind of powder material which is used for hard PVC pipes. It is main used for water supply and drain, as well as electric conduit pipe when pipe is smaller with different kinds of formulars. 
• Soft PVC pipe : Soft PVC material is a kind of granule material which is used for making soft PVC pipes. It is main used for garden hose pipe and suction hose pipe, as well as PVC firber hose pipe with different kinds of extrusion moulds.

Most customers are looking for rigid PVC pipe extrusion machine line due to its large using applicances. But in recent years, soft PVC pipe extrusion machine line is more and more popular too.

The following main three types of PVC pipes are based on functions of PVC pipes used:

 

• Electric conduit PVC pipe:  It is used to conduit electric wires in houses, apartments, factories or any construction buildings. The main function is protect electric wires, anti-fire and easy to maintenance.
• Water supply PVC pipe: It is used to supply pressure water for life,agriculture or industry using purposes with ISO, BS, AMS or GB standard wall thickness. In normal, calcium carbonate is no more than 25%.
• Water drain PVC pipe: It is used to drain non-pressure water for life , agriculture or industry using purposes with thin wall thickness. The main function is drain non-pressure water, such as industry wasted water, rain water drop on the buildings, life wasted water . In normal, calcium carbonate is higher than 60%, sometimes, it can be reach to 150%.

 

Most customers are looking for the above three kinds of PVC pipe making machine. In normal, customers would like to buy one machine which can make all the above three kinds of PVC pipes. But in strictly to say, this is not right and science mission. Due to design of screw and extrusion moulds and using life of screw and barrel, we always suggest customers choosing one customized PVC pipe extrusion machine for making one kind PVC pipe only.

 

 

2. What's the necessary machines for making PVC pipes and what's these machines used for?

 

A standard PVC pipe manufacturing plant factory should be including the following necessary machines for making PVC pipes .

 

• PVC material hot and cold mixer unit machine

 

PVC powder hot and cold mixing unit machine is main used in PVC powder resin adding, drying, coloring and mixing with different processing aids according to different fomulas for different PVC pipe using function purpose.

 

PVC powder hot and cold mixing unit machine is composed of high speed hot mixer, cool mixer and control cabinet.

 

Hot mixer : Heating and stiring PVC resin powder by self-friction due to blades is on high speed rotating by motor, as well as heater inside of the pot.

 

Cool mixer : Cooling PVC resin powder by circuit cooling water of the bending stainless steel pipes for touching material in the pot.

 

 

• Screw Loader Machine

 

Screw loader machine is used for loading mixed PVC resin material into hopper on the top of extruder from ground. Mixed PVC resin material will be transported by screw covery in the middle of stainless steel pipe automaticly. It is controlled by timer, motor will start to working and driven the screw transport the mixed PVC resin material forward every setting minutes.

 

• Conic Double Screw Extruder

 

Conic double screw extruder is most impoart part of PVC pipe making machine line. It is used for feeding,transporting, plasticing,melting mixed PVC resin material.

 

Conic double screw extruder is composed of driven motor, gear reducer box, screw and barrel, feeder, casting aluminum heater, cooling blower, vacuum pump, hopper and control cabinet.

 

Driven motor: It is main part of PVC pipe conic double screw extruder. We'd better choose good brand AC type driven motor matching with inverter controll for saving power running cost.

 

Gear recuder box: It is used for connecting motor and screw . As we know that motor rotating speed is very high , if we connnect motor and screw directly, screw rotating speed will be too fast, mixed PVC resin material will be not melting and plasticing inside of barrel. So we choose gear reducer box for connecting motor and screw for reducing rotating speed of screw through size and teeth of gear changing in the gear box.

 

Screw and barrel: It is most important part of conic double screw extruder. Quality of PVC pipes main  depends on this part. In normal, the surface of screw should be paint double alloy for anti-wear due to mixed PVC resin material including high percent of calcium carbonates. At the same time, the design of screw structure is a key point for extrusion capacity and quality, now design of screw is becoming standardization and homogenization on the market, quality of screws are stable for most suppliers now.

 

Feeder:  It is used for feeding mixed PVC resin material into barrel from the hopper on the top of extruder. This device is developing from single screw feeding to parallel screw feeding process. Now more and more PVC pipe making machine manufacturers adopt parallel screw feeding device for avoding mixed PVC resin crack-bridging while material transported into barrel on the bottom of hopper.

 

Casting aluminum heater: It is used for heating barrel and screw which ensure mixed PVC resin material can be plasticizing and melting under the suitable temperature when mixed PVC resin material comes into inside of barrel and transported forward by screw.

 

Cooling blower : It is used for cooling barrel and screw. Due to casiting aluminum heater is keeping heating, temperature of screw and barrel will be increasing and if it excess setting temperature, cooling blowers will be started to work for cooling barrel which avoid PVC material resolved in the inside of barrel due to temperature is too high.

 

Vaccum pump : It is used for sucking the moisture of the mixed PVC resin material which is under suitable temperature from the barrel in order to make sure getting the final PVC pipes better quality.

 

Hopper : It is used for keep the mixed PVC resin material in the silo and make sure material can be into barrel continuously. It is like a material transport station.

 

Control Cabinet:  It is used for control whole cornic double screw extruder running by switchs or PLC programes according to  different circuits control required.

 

 

• Extrusion Mould & Die Head

 

Extrusion mould and die haed is another important part of PVC pipe production line. Mixed PVC resin material will be forced into extrusion die through connect flange by screw forward transported after plasticizing and melting in the inner side of barrel. 

 

Due to extrusion mould and die head are under heatting too and it is still on fluid status after plasticizing and melting in the inner side of barrel on the conic double screw extruder, mixed PVC resin material can be come out from die head easy as people required shap,diameter and thickness.

 

People can make many different diameters and thickness final PVC pipes with the same extrusion mould body by changing pins and die heads only . It can save much cost of extrusion mould.

 

• Vacuum Calibrating Cooling Tank

 

Vaccum calibrating cooling tank is main used for cooling hot PVC pipes which is from extrusion mould die. It consists of tank body, vacuum pump, water pump, water spray nozzles system, temperature of water control system.

 

Tank boady is made by stainless steel because of there is water inside of tank and it is should be anti-rust.   Length of tank is must be enough to cooling down the temperature PVC pipes when PVC pipe come out from tank. Length of tank is  6 meters or 9 meters according to diameter and thickness of PVC pipes.

 

Vacuum pump is used for sucking the air from the closet cooling tank, which can keep shape of PVC pipes is round and surface of PVC pipes is smooth and shine.

 

Water pump is used for supply cooling water continuously for cooling PVC pipes and make sure that temperature of PVC pipe is down.

 

Water spray system is used for transpoting cold water from water pump to each stainless steel water pipes and spraying cold water on the surface of PVC pipes for reduce the temperature of PVC pipes through the many spray nozzles which are connecting the holes on the stainless steel water pipes that around the inner side of tank.

 

Temperature of water control system is used for changing circuit water in time. As we know, after running some time, the temperature of water in the tank will be rising due to cold water take the heat quantity from hot PVC pipes and cooling efficiency will be down. So  control system will start to drain the hot water from tank body and supply new cold water into tank body automaticly when temperature of water reach to setting temperature value.

 

• Haul-off Unit Machine/ Traction Machine

 

Haul-off unit machine/ traction machine is main used for clamping and pulling the PVC pipe forward a long length at a constant speed through rubber pad which located on each pedrail. 

 

It consits of driving motor, pedrail/ pulling belt, air cylinder, rubber pad. According to PVC pipe diameter range, haul-off unit machine will be equipped 2, 3, 4, 6, 8 or 10 pedrails/pulling belts for make sure traction force is enough to pull PVC pipe forward. 

 

Pedrails/pulling belts are located under the extrusion axis, which are mechanically adjustable and upper ones are driven by pneumaticlly.

 

Special silicon rubber pad on each pedrail/pulling belt is soft and anti-wear, which make sure pedrails do not damage PVC pipes and there is no marks on the surface of PVC pipes. 

 

• Cutter Machine 

 

Cutter machine is used for cutting PVC pipes automaticly by PLC controller according to setting length. Working principle is that there are clamps which controlled by air cylinder for clamping PVC pipes first, then blades which on one movable plate start to cutting PVC pipe, meanwhile movable plate be start to moving forward along the guide rail and keep the same speed with extrusion line speed , because PVC pipe is continuous extruding and not stopping. 

 

According to diameter range of PVC pipes, there are chip-free type cutter, guillotine type cutter and planetary type cutter as options. Each type cutter with it's special features for ensure it is right type for some PVC pipe diameter ranges. 

 

Planetary cutter is delivered as a single cut unit and used for cutting PVC pipes outdiameter over 110mm with chamfer function. It consits of oil pump station, driving motor, rotary bearing,clamps, blower, air cylinder ,guide rail and moveable plate.  Oil pump is used for offer enough pressure to ensure push blade touch the around surface of pipes . There are two driving motors on this machine, one motor is used for cutting and chamfer function, another motor is used for driving rotary bearing for keeping blade around pipes. 

 

• Stacker 

 

Stacker is used for stock final PVC pipes according to it's diameter range. It consits of air cylinder, wheel and steel frame. 

 

​3. How to make PVC pipes by necessary PVC pipe extrusion machines ?

 

From the above necessery machines information, now we can understand how to make PVC pipes as following chart : 

 

PVC powder + additive ⇒ Mixing ⇒ Screw loading ⇒ Hopper ⇒  Feeding ⇒ Transporting⇒ Plasticizing ⇒ Melting ⇒Extruding ⇒Moulding ⇒ Calibrating ⇒ Cooling ⇒ Pulling ⇒ Cutting⇒ Belling⇒Stacking

 

4. How to find one reliable supplier of PVC pipe extrusion line ? 

 

Now we have a general idea about  PVC pipe making machines from the above information. But how to find one reliable supplier of these PVC pipe manufacturing machines ? 

 

First of all, we can make a required parts list of machines which will be the top standard quality machine and show to your supplier.

 

Item		Required	Mark
Electric Part	Contactor	Schneider or Siemens
	Air Switch	Schneider or Siemens
	Relay	Schneider or Siemens
	Transformer	CHNT
	Temperature controller	Omron or RKC
	Ammeter	CHHG
	Circuit Breaker	CHNT
	Thermocouple	K , Insulation
	Meter Counter	Autonics
	Inverter	ABB	G550 Type
	Button	LG or CHNT
Extruder	Motor	Siemens
	Screw & Barrel	JH ( Double alloy)	Design as pipe purpose
	Gear Reducer Box	Jiangyin	Gear: NSK
	Heater	Aluminum Casting	SS cover
	Feeder	Double Screw Feeding
	Loader	Screw Type
	Cooling Fan	Repairable Type
	Vacuum Motor	Yuhuan
Mould	Heating Type	SS Heating
	Pin	one pin as per each diameter
	Mould Die	One die as per each thickness
	Mould Material	40Cr
Vacuum Tank	Length	6 meter at least	As pipe diameter
	Thickness	3mm to 6mm	As pipe diameter
	Material	SS 304
	Vacuum pump	2kw to 20kw ( Yuhuan)	As pipe diameter
	Water pump	2kw to 20kw (Nanfang)	As pipe diameter
Haul-off Unit	Pedrails/ Pulling Belt	Chain	Efficient Length: 1.5m
	Rubber Pad	Silicon Rubber
	Quantity of pulling belt	One more belt for diameter every more 100mm
	Air cylinder	AirTac
	Reducer	RedSun	Each pulling belt
	Control	Inverter or Servo Motor
Cutter	Cutting type	>160mm : Planetary cutting < 160mm: guillotine cutting	With chamfer function Cheap free function
	Clamps	Aluminum Casting	Each clamp as each diameter
	Dusty Collector	Yes
	Air cylinder	AirTac
	Control	PLC type	Automatic

 

If you take the above machine parts required list, you must can buy the good quality PVC pipe making machines under these requires. At the same time, every manufacturer must take care of your order and think that you are a professional buyer if you take the above requirement sheet. 

 

5. Magstar Machinery makes PVC pipe extrusion machine line in China

 

Magstar machinery is trustworthy PVC pipe extrusion machine line manufacturer and supplier in China. We provide valuable and top quality PVC pipe production line to our customers and help them reducing PVC pipe making process cost and fast after sales service .

 

Before you order PVC pipe extrusion machines, we will offer our professional sugesstion. After you order it, we will offer flowing chart, machines testing before shipment, trainning operation staff. We will make sure that your choice is your smart and right decision on this project. 

• Professional workers & more than ten years experience in PVC pipe manufacturing machine 
• 18 months guarantee for complete PVC pipe extrusion line 
• Fast delivery time & after sale service in time.
• Unique PVC pipe formula for saving cost of PVC pipes 
• Top quality of PVC pipe making machines and screw will be designed as per your calcium percent in your formula.

Magstar can be your reliable PVC pipe manuafcturing machine manufacturer in China, all parts of machines  and all material are choosen from China best supplier.