Shenzhen Zion Kaifull Automation Technology Co., Ltd.
| Payment Terms | Company account based T/T |
| Supply Ability | 10000pcs per Month |
| Delivery Time | 7-14days for standad version customization 3-4weeks |
| Packaging Details | 1pcs for each carton |
| Reduction Ratios | 16, 20, 25, 32, 40, 64 |
| Input Speed | Rated 3000rpm, Max. 6000rmp |
| Output Torque | Rated 8-12N.m, Max. 2 times of the rated |
| Backlash | <12arcmin |
| Matching Motors | Servo 100W, 200W, 250W and stepper Nema 17 frame size 42mm |
| Average Lifetime | >20000h |
| Highlights | Low Noise, high performance and reliability, high speed and torque, Cost-effective |
| Customization | Supported |
| Brand Name | PRMCAS |
| Model Number | PLE042-L2-( )-S2-P2 |
| Certification | CE, ROHS, CCC |
| Place of Origin | CHINA |
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Product Specification
| Payment Terms | Company account based T/T | Supply Ability | 10000pcs per Month |
| Delivery Time | 7-14days for standad version customization 3-4weeks | Packaging Details | 1pcs for each carton |
| Reduction Ratios | 16, 20, 25, 32, 40, 64 | Input Speed | Rated 3000rpm, Max. 6000rmp |
| Output Torque | Rated 8-12N.m, Max. 2 times of the rated | Backlash | <12arcmin |
| Matching Motors | Servo 100W, 200W, 250W and stepper Nema 17 frame size 42mm | Average Lifetime | >20000h |
| Highlights | Low Noise, high performance and reliability, high speed and torque, Cost-effective | Customization | Supported |
| Brand Name | PRMCAS | Model Number | PLE042-L2-( )-S2-P2 |
| Certification | CE, ROHS, CCC | Place of Origin | CHINA |
| High Light | 16 TO 64 Spur Planetary Gearbox ，CNC Spur Planetary Gearbox ，Industrial Automation Spur Planetary Gearbox | ||
Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
PLE042-L2 2-stage RATIO 16 to 64 High Quality High Performance Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
Kaifull Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
The following are several common APPLICATIONS of planetary reducer in the industrial field:
Machine tool manufacturing
Planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.
Automated production line
Planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.
Packaging machinery
Planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.
Textile Machinery
Planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.
The automotive industry
Planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, planetary reducer can provide stable output torque and smooth transmission.
Kaifull PRMCAS planetary gearbox feature and advantages
High drive efficiency: The transmission efficiency of planetary reducer is usually high, and can reach more than 90%. This is because in the planetary gear transmission, multiple gears pass the power at the same time, reducing the transmission loss.
Large torque output: Planetary reducer can achieve larger torque output through multi-stage gear transmission. Each planet wheel can withstand part of the load, so that the overall load is scattered to multiple gears, increasing the torque output capacity.
Compact structure: The planetary reducer has a compact structural design. The gear device is located in a closed outer gear and occupies relatively small space. This makes the planetary gearbox special advantageous in limited space applications.
High rigidity and accuracy: Planetary reducer has high rigidity and accuracy, which can provide accurate output movement and position control. This makes the planetary reducer very important in applications that require precision exercise and positioning, such as industrial machinery and automation equipment.
Stable output movement: Due to the coordination of multiple gears, the planetary reducer provides smooth output motion, which reduces the production of vibration and noise. This is very important for applications that require low noise and stable operation.
Rich specifications and options: Planetary reducer has a variety of configurations and options, such as different deceleration ratios, input and output shaft layout, attachment and sensor installation to meet the requirements of specific applications.
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
| Matched Motors | Servos motor: 100W, 200W, 250W Steppers motor: Nema 17 frame size 42mm | |||||
| Reduction Ratios | 16:1 | 20:1 | 25:1 | 32:1 | 40:1 | 64:1 |
| Backlash (arcmin) | <12 arcmin | |||||
| Rated Input Speed (rpm) | 3000 | |||||
| Max. Input Speed (rpm) | 6000 | |||||
| Rated Outout Torque (N.m) | 12 | 12 | 10.5 | 12 | 10.5 | 8 |
| Max. Output Torque (N.m) | 24 | 24 | 21 | 24 | 21 | 16 |
| Rotor Inertia (Kgcm2) | 0.022 | 0.019 | 0.019 | 0.017 | 0.016 | 0.016 |
| Max. Radical Force (N.m) | 185 | |||||
| Max. Axial Force (N.m) | 150 | |||||
| Average Lifetime (hours) | >20000 | |||||
| Noise Level (dB) | 60 | |||||
| IP Grade | IP65 | |||||
| Lubrication | Long-term Grease | |||||
| Efficiency | 95% | |||||
| Weight (Kg) | 0.9 | |||||
| Shaft Adaptor | Available | |||||
Technical specifications of more models of PLE060 to PLE120 Series
| PLF060 | PLF080 | PLF090 | PLF120 | PLF160 | ||||
| Model | Unit | PLE060 | PLE080 | PLE090 | PLE120 | PLE160 | Ratio | Stage |
| Rated output torque | N*m | 16.5 | 60 | 60 | 148 | 310 | 3 | 1 |
| 27 | 86 | 86 | 222 | 605 | 4 | |||
| 27 | 94.5 | 94.5 | 235 | 420 | 5 | |||
| 19.5 | 64 | 64 | 158 | (270) | 7(8) | |||
| 8.5 | 39.5 | 39.5 | 93 | - | 10 | |||
| 96 | 96 | 250 | 680 | 12 | ||||
| 96 | 96 | 250 | - | 15 | 2 | |||
| 30 | 96 | 96 | 250 | 680 | 16 | |||
| 30 | 96 | 96 | 250 | 680 | 20 | |||
| 33 | 105.5 | 105.5 | 264 | 460 | 25 | |||
| 30 | 96 | 96 | 250 | (680) | 28(32) | |||
| 33 | 105.5 | 105.5 | 364 | - | 35 | |||
| 30 | 96 | 96 | 250 | 460 | 40 | |||
| 33 | 105.5 | 105.5 | 364 | (310) | 50(64) | |||
| 21.5 | 71.5 | 71.5 | 177 | - | 70 | |||
| 37.5 | 120 | 120 | 310 | 900 | 64 | 3 | ||
| 37.5 | 120 | 120 | 310 | 900 | 80 | |||
| 37.5 | 120 | 120 | 310 | 900 | 100 | |||
| 41.0 | 132.5 | 132.5 | 329 | 580 | 125 | |||
| 37.5 | 120 | 120 | 310 | (580) | 140(160) | |||
| 41.0 | 132.5 | 132.5 | 329 | - | 175 | |||
| 37.5 | 120 | 120 | 310 | 580 | 200 | |||
| 41.0 | 132.5 | 132.5 | 329 | (900) | 250(256) | |||
| 37.5 | 120 | 120 | 310 | (580) | 280(320) | |||
| 41.0 | 132.5 | 132.5 | 329 | (400) | 350(512) | |||
| Emegency stop torque | N*m | 2 times Rated output torque | ||||||
| Norminal input speed | rmp | 3000 | 3000 | 3000 | 2000 | 2000 | ||
| Maximum input speed | rmp | 6000 | 6000 | 6000 | 3500 | 3500 | ||
| Maximum radial force | N | 170 | 1020 | 1020 | 2230 | 2200 | ||
| Maximum axial force | N | 120 | 850 | 850 | 1550 | 2300 | ||
| Efficiency | % | Single[97%] | Double[95%] | |||||
| Average lifetime | h | 20000 | ||||||
| Weight | kg | 1.4 | 3.7 | 8.0 | 16 | 19 | 1 | |
| 1.6 | 4.2 | 8.9 | 18 | 25 | 2 | |||
| 1.8 | 4.7 | 9.8 | 21 | 31 | 3 | |||
If you need customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox, please kindly contact us also.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
Working Priciples
Planetary reducer is a power transmission agency. The structure is closely integrated on the teeth box shell by an inner teeth ring. There is a solar gear driven by the center of the ring teeth. The gear and other divisions are combined with the planetary gear group on the tray. The planetary gear of this group relies on the force shaft, inner teeth ring and solar teeth support. The trajectory of the inner teeth ring rotates along the center. Use the speed converter of the gear to reduce the rotation of the motor (motor) to the required rotation and get a large torque.
Kaifull PRMCAS planetary gearbox in Functions:
Increase Load weight and high precision: The load needs to be moved and requires precision planetary reducer when required for precision positioning. Generally, automated equipment such as aviation, satellites, medical care, military technology, wafer equipment, and robots. The increase in the torque of the servo motor through the precision planet deceleration machine can effectively solve it.
Increase output torque: If the output torque is improved, if the output torque method of directly increasing the servo motor is adopted, the expensive and high-power servo motor must be used. The servo motor must also have a stronger structure. The current also needs to be increased. At this time, a larger driver must be used. The specifications of power electronic components and related mechanical and electrical equipment must also increase, and the cost of the control system will be greatly increased.
Increase equipment efficiency: Theoretically, the power to increase the servo motor is also the way to output torque. It can be doubled by adding a speed of servo motor to double the power density of the servo system The specifications of the component, that is, do not need to increase the additional cost.
Increase the service life of the device: Precision planet reducer can also effectively solve the attenuation of low -speed control characteristics of the motor. Due to the decrease in speed of servo motors, a certain degree of attenuation is caused, especially in terms of signal retrieval and current control at low speeds, it is particularly easy to see.
Company Details
Business Type:
Manufacturer,Distributor/Wholesaler
Year Established:
2010
Total Annual:
80000000-100000000
Employee Number:
500~600
Ecer Certification：
Verified Supplier
For over 15 years, Kaifull Automation Group has been a leading provider of motion control products and solutions in the Chinese middle and high-end industrial automation market, earning a great reputation and appreciation from customers. Our cutting-edge R&D and production technolog... For over 15 years, Kaifull Automation Group has been a leading provider of motion control products and solutions in the Chinese middle and high-end industrial automation market, earning a great reputation and appreciation from customers. Our cutting-edge R&D and production technolog...
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