Fully Automatic CNC Butt Welding Machines For Hope Pipe

Product Specification

Cnc Hope Pipe Butt Fusion Automatic Socket Welding Machine Hdpe Hope Butt Fusion Welding Machine
 

Application:
Fully automatic butt fusion welding machine is suitable for automatically butt fusion welding of plastic pipes and fittings made of PE, PP, and PVDF in construction site or workshop.

CNC butt fusion machine composes of machine body, auto-control system, planning tool and heating plate. It is easy to use software and control panel allow to view the most widely used welding standards. By selecting any one of the standard and pipe diamater or SDR, all the welding parameters ( pressure, time, temperature ) would be automatically calculated according to its standard..

At the end of the welding cycle, all data are stored in the in-built memory, up to 2000 records. It is equipment with a USB port for welding report in encrypted EXCEL.

Features:
For basic frame: Hydrualic open and close clamps, hydraulic controlled pipe roller to feed and fix pipes.
For trimmer: Spiral and piece together design, electric control.
For heater: High precision temperature control system; Teflon coated.
The printer can save 1000 piece records, print directly when finish welding.
Low startup pressure, high-reliable sealed construction.
Changeable welding position, easily for welding various pipe fittings.

Technical specifications:
1. Welding range: from 90mm to 250mm in diameter
2. Heater maximum temperature: 300° C
3. Trimmer Planer power: 1100W 220V 50Hz
4. Heater power: 3000W 220V 50Hz
5. Hydraulic unit power: 750W (0-63bar) 220V 50Hz
6. Temp. Deviation in surface: 0-300° C ±3° C

The whole machine consists of machine body, hydraulic unit, facer, heater, support for heater & facer and microcomputer control system.

• Computer control is according to national standard GB/T20674'1
• At the predetermined parameters range, all phases of butt welding process are controlled auomatically.
• Error analysis system will recognize the error with predetermined parameters.
• Computer can save 1000 pieces of welding records and input the records to computer.
• with mini printer, can review welding records welding process at site.

HDPE AUTO Hydraulic Butt Fushion Welding Machine Welding Equipment connection process

Preparations and precautions.

1. The material of the butt pipe section should be the same, and the matching materials of the same factory should be used as much as possible; the outer diameter and wall thickness of the butt pipe section should be consistent, and the error should be within the allowable range; the inner and outer surfaces of the pipes and fittings to be welded should be smooth and smooth, without abnormality; The butt pipe sections should have good processing and welding performance matched with the welding machine.

When welding in cold climate and strong wind environment, protective measures should be taken; the surface to be welded must be scraped off the oxide scale and clean before welding; the electrofusion pipe fittings should not be unpacked when not in use, and strictly follow the welding machine instructions and pipe bar codes. time value for welding; during the welding process and in the cooling phase after welding, do not move the connector or apply any external force.

2. The operation points of  connection.

Clean the dirt on the connecting surface of the pipe, mark the insertion depth, and scrape the skin; fix the pipe on the frame, and put the electrofusion pipe fittings on the pipe; straighten the parts to be connected to ensure that they are on the same axis; power on and weld; cool down. When connecting, the selection of voltage and heating time when energized and heated should comply with the regulations of the manufacturer of electrofusion connection equipment and pipe fittings. While the fused connection is cooling, do not move or apply any external force on the connection.

Our service:
1) We offer 1 year warranty and free spare parts. (Except for wearing parts)
2) We offer voltage and frequency of motor customization service, such as 110v 60hz.
3) We can put your LOGO on machine plate or packing (need your authorization on brand)
4) Machine can be shipped to overseas or domestic place by sea or air in LCL or FCL.