Custom Soft Close Silicone Oil Hydraulic Cylinder Rotary Printer Damper Vane

Product Introduction

Key Features

Silicone Oil Damping

• The silicone oil damping system is a crucial aspect of this damper. Silicone oil is known for its excellent viscosity stability and temperature resistance. It creates a consistent and smooth damping effect, which is essential for the delicate and precise movements required in a printer. As the printer components rotate or move, the silicone oil is displaced in a controlled manner, gradually slowing down the speed of motion. This results in a soft and quiet operation, eliminating any jerky or sudden movements that could disrupt the printing process or cause damage to the printer mechanism. The viscosity of the silicone oil can be adjusted to match the specific requirements of different printer models and printing tasks. For example, a higher viscosity oil can be used for a more pronounced damping effect in a high-speed printer, while a lower viscosity oil provides a lighter and more responsive feel for a printer with more intricate and detailed printing operations.
• The silicone oil also helps to protect the internal components of the printer from excessive wear and tear. By reducing the impact and stress associated with rapid or uncontrolled movements, it prolongs the lifespan of the printer parts, reducing the need for frequent maintenance and replacements.

Hydraulic Cylinder Mechanism

• The hydraulic cylinder incorporated in this damper provides a reliable and powerful means of controlling the movement. It utilizes the principle of fluid displacement to generate a force that can be precisely adjusted. In a printer, this is particularly useful for tasks such as controlling the movement of the print head carriage or the paper feed mechanism. The hydraulic cylinder can exert a consistent and adjustable force, ensuring that the printer components move at the desired speed and with the correct amount of resistance. For example, when the print head is moving across the page, the hydraulic cylinder can provide a smooth and steady force to maintain a constant printing speed and accuracy. The hydraulic system is designed to be highly efficient and responsive, allowing for quick adjustments and reliable performance even under heavy workloads.
• The hydraulic cylinder is also durable and built to withstand the rigors of continuous use in a printer environment. It is constructed from high-quality materials that are resistant to corrosion and wear, ensuring a long service life.

Vane Damper

• The vane damper is a unique feature that further enhances the control and stability of the printer's movement. The vanes within the damper interact with the silicone oil and the hydraulic cylinder, providing an additional level of resistance and regulation. As the printer component rotates, the vanes move through the silicone oil, creating a controlled drag. This helps to prevent any overshooting or oscillations in the movement, ensuring that the printer parts come to a stop precisely where they need to be. The vane damper also contributes to the overall smoothness of the operation, reducing vibrations and noise. In a printer, where precision and quiet operation are essential, the vane damper plays a significant role in improving the quality of the printed output and the user experience.
• The design of the vane damper is optimized for the specific requirements of printer applications. The number, shape, and size of the vanes can be adjusted to match the characteristics of different printer models and the desired damping performance.

Soft Close Functionality

• The soft close feature is a standout characteristic of this rotary damper. It ensures that the printer components close or return to their initial positions in a gentle and controlled manner. For example, when the printer cover is being closed, the damper gradually slows down the closing speed, preventing any slamming or hard impacts. This not only protects the printer from damage but also reduces noise, creating a more pleasant working environment. The soft close action is achieved through the combined efforts of the silicone oil damping, hydraulic cylinder, and vane damper. The speed and resistance of the soft close can be adjusted to match the specific needs of the printer, allowing for a customized and optimal user experience.
• The soft close functionality also helps to maintain the alignment and calibration of the printer parts. By preventing sudden and forceful movements, it reduces the risk of misalignment, which could lead to printing errors or reduced print quality.

Specification Details

• Model No.	Torque Range	Operation Angle	Minimum Working Angle	Use Temperature	Body Material	Rotary Shaft Material	Use Oil	Lifted Open Force	Life cycle
  HIE-T098D	8-50KGF.CM	0-110°	30°-50°	-5-50°	PBT/PA66	PPS/PA66/ZINC ALLOY	Silicone oil	N/A	50000 time

Application Scenarios

• Ideal for use in all types of printers, including inkjet printers, laser printers, and 3D printers. It enhances the overall performance and user experience of the printer by providing a more comfortable and quiet operation.
• Suitable for both new printer manufacturing and as a replacement part for existing printers. In new designs, it allows for the integration of advanced damping and control features. For older printers, upgrading to this rotary damper can significantly improve their functionality and reduce noise and wear.

Installation and Maintenance

• Installation: The installation process is typically carried out by trained technicians. The damper is carefully installed in the printer's mechanism, ensuring proper alignment and connection. Clear installation instructions are provided, along with any necessary tools and fittings.
• Maintenance: Regular inspection of the damper for any signs of wear, such as leakage of silicone oil, damage to the hydraulic cylinder or vanes, or a decrease in damping performance, is recommended. If any issues are detected, the damper can be easily replaced. Cleaning the damper with a mild detergent and a soft cloth is sufficient to keep it in good working condition. Additionally, the silicone oil may need to be topped up or replaced periodically, depending on the usage and age of the printer.

Conclusion