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Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials

China Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials

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Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials

MOQ： 1
Price： 100
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Payment Terms	T/T, Western Union
Supply Ability	500pcs/day
Delivery Time	15 working days
Packaging Details	Standard Export Packaging
Warranty	One year
Core Components	Maganic
Size	300x300x80mm
Magnetic block force block	25kg.f
Total suction	3300kg.f
OEM/ODM	Available
Brand Name	HIE
Model Number	MC03
Certification	ISO
Place of Origin	CHINA

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Product Specification


Payment Terms	T/T, Western Union	Supply Ability	500pcs/day
Delivery Time	15 working days	Packaging Details	Standard Export Packaging
Warranty	One year	Core Components	Maganic
Size	300x300x80mm	Magnetic block force block	25kg.f
Total suction	3300kg.f	OEM/ODM	Available
Brand Name	HIE	Model Number	MC03
Certification	ISO	Place of Origin	CHINA
High Light	Clamping Vacuum Chuck Fixture Plate ，Custom Vacuum Chuck Fixture Plate

Custom Vacuum Chuck Fixture Plate for Clamping Non - Magnetic Materials

In the landscape of modern manufacturing, the need to handle non - magnetic materials with precision and efficiency has become increasingly crucial. Whether it's plastics, wood, ceramics, or certain types of alloys, these materials pose unique challenges when it comes to clamping during machining processes. The Custom Vacuum Chuck Fixture Plate has emerged as an innovative and highly effective solution to meet these challenges head - on.

Design and Working Principle

The Custom Vacuum Chuck Fixture Plate is engineered with a flat, smooth surface that is designed to come into direct contact with the non - magnetic workpiece. Beneath this surface lies a complex network of channels and cavities. When connected to a vacuum source, air is rapidly evacuated from these channels. As the air pressure between the fixture plate and the workpiece decreases, a powerful suction force is generated. This force acts uniformly across the entire contact area of the workpiece, firmly clamping it to the plate.

The design of the channels and the distribution of vacuum ports are carefully calculated based on the typical size, shape, and material properties of the non - magnetic workpieces to be held. For example, for larger workpieces, a more extensive network of channels may be incorporated to ensure an even distribution of the holding force. In contrast, for smaller and more delicate non - magnetic parts, the channels and vacuum ports are designed to provide a gentle yet secure hold.

Specifications

Specification	Magnetic attraction	Width (mm)	Length (mm)	Height (mm)	Weight (kg)
150*150	≥40KG	150	150	80	13.5
150*300	≥40KG	150	300	80	27
150*350	≥40KG	150	350	80	31.5
150*400	≥40KG	150	400	80	36
200*200	≥40KG	200	200	80	24
200*300	≥40KG	200	300	80	36
200*400	≥40KG	200	400	80	48
200*500	≥40KG	200	500	80	60
250*500	≥40KG	250	500	80	75
300*300	≥40KG	300	300	80	54
300*400	≥40KG	300	400	80	72
300*500	≥40KG	300	500	80	90
300*600	≥40KG	300	600	80	108
300*800	≥40KG	300	800	80	144
400*400	≥40KG	400	400	80	96
400*500	≥40KG	400	500	80	120
400*600	≥40KG	400	600	80	144
400*800	≥40KG	400	800	80	192
500*500	≥40KG	500	500	80	150
500*600	≥40KG	500	600	80	180
500*800	≥40KG	500	800	80	240
600*800	≥40KG	600	800	80	288
600*1000	≥40KG	600	1000	80	360

Advantages over Traditional Clamping Methods

Precision Clamping

Traditional clamping methods, such as mechanical clamps or vises, often struggle to provide an even and consistent hold on non - magnetic materials. These materials can be easily damaged or distorted due to the uneven pressure exerted by mechanical clamping devices. The vacuum chuck fixture plate, on the other hand, distributes the holding force evenly across the entire surface of the workpiece. This results in minimal distortion and ensures that the non - magnetic workpiece remains in the exact position required for machining operations. This precision is especially critical when working on parts with tight tolerances, such as those in the electronics or medical device industries.

Versatility

Non - magnetic materials come in a wide variety of shapes, sizes, and textures. The Custom Vacuum Chuck Fixture Plate is highly versatile and can adapt to different workpiece geometries. Whether it's a flat sheet of plastic, an irregularly shaped wooden carving, or a complex ceramic component, the vacuum chuck can securely hold the workpiece. The smooth surface of the fixture plate conforms to the contours of the non - magnetic material, creating a reliable seal for the vacuum to take effect. This versatility eliminates the need for multiple specialized clamping fixtures for different non - magnetic workpieces, saving both time and money.

Reduced Setup Time

Setting up traditional clamping systems for non - magnetic materials can be a time - consuming process. It often involves adjusting multiple components, aligning clamps, and ensuring proper pressure distribution. With the vacuum chuck fixture plate, the setup is significantly streamlined. Once the vacuum system is installed and calibrated, all that is required is to place the non - magnetic workpiece on the plate. Activating the vacuum secures the workpiece almost instantaneously. This reduction in setup time allows for more efficient production runs and faster turnaround times for manufacturing projects.

Applications in Different Industries

Plastics Industry

In the plastics industry, the Custom Vacuum Chuck Fixture Plate is widely used for machining plastic components. Plastics are non - magnetic and can be easily deformed by traditional clamping methods. The vacuum chuck provides a gentle yet firm hold, allowing for precise cutting, drilling, and milling operations. For example, when manufacturing plastic injection - molded parts for the automotive or consumer electronics industries, the vacuum chuck fixture plate ensures that the parts are machined to the exact specifications without any damage or distortion.

Woodworking Industry

Woodworking requires precision and care to create high - quality products. The vacuum chuck fixture plate is an ideal solution for holding wooden workpieces during machining. It can securely hold everything from large wooden boards to intricate wooden carvings. The non - marring nature of the vacuum hold is especially important in woodworking, as it prevents any scratches or marks on the wood surface. This is crucial for producing furniture, musical instruments, and decorative wooden items with a flawless finish.

Ceramics Industry

Ceramics are brittle and non - magnetic materials that demand careful handling during machining. The Custom Vacuum Chuck Fixture Plate offers a reliable way to hold ceramic components. Whether it's shaping ceramic tiles, manufacturing ceramic art pieces, or producing ceramic parts for industrial applications, the vacuum chuck ensures that the ceramics are held firmly in place without the risk of cracking or breaking. The ability to control the vacuum pressure allows for a customized hold based on the thickness and fragility of the ceramic workpiece.

Customization Options

To meet the diverse needs of different industries and applications, the Custom Vacuum Chuck Fixture Plate can be highly customized. The size and shape of the plate can be tailored to fit specific machining equipment and the dimensions of the non - magnetic workpieces. The material of the plate surface can be chosen based on the type of non - magnetic material to be held. For example, a soft - surfaced plate may be used for delicate materials to prevent any damage, while a more durable and heat - resistant material can be selected for high - speed machining of certain non - magnetic alloys. Additionally, the vacuum channels and ports can be designed to optimize the suction force for different workpiece geometries and material properties.

In conclusion, the Custom Vacuum Chuck Fixture Plate is a game - changing solution for clamping non - magnetic materials. Its unique design, numerous advantages over traditional clamping methods, wide range of applications, and customization options make it an essential tool for modern manufacturing processes. If you are looking to enhance the precision, efficiency, and versatility of your operations involving non - magnetic materials, consider investing in a custom vacuum chuck fixture plate.

Company Details

Bronze Gleitlager

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Business Type:

Manufacturer,Seller 
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Year Established:

2002 
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Total Annual:

5000000-100000000
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Employee Number:

100~200 
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Ecer Certification：

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Dongguan Hie Hardware Co., Ltd is a metal products enterprise with a profound history of twenty years. We are an integrated entity that combines research and development, manufacturing, sales, and service. We are not only an OEM processing manufacturer for many domestic and foreign mold accessories ... Dongguan Hie Hardware Co., Ltd is a metal products enterprise with a profound history of twenty years. We are an integrated entity that combines research and development, manufacturing, sales, and service. We are not only an OEM processing manufacturer for many domestic and foreign mold accessories ...

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Dongguan Hie Hardware Co., Ltd.
Jinghe Road, Yanyu Village, Dalingshan Town, Dongguan City，Guangdong, China
https://www.precisecncparts.com/

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