RS-2000W Ultrasonic wire harness welding machine

Product Specification

Ultrasonic wire harness welding machine

One. Machine features and applications

RS-2000W ultrasonic wire harness welding machine uses high-frequency vibration waves to transmit to the surfaces of two wires to be welded. Under pressure, the two wire surfaces are fused under the action of ultrasound to form a fusion between molecular layers. Its advantages are fast, energy-saving, high fusion strength, good electrical conductivity, good thermal conductivity, no sparks, and close to cold state. The machine adopts a 32-bit single-chip control system, and all functions are fully computer-controlled intelligently. The ultrasonic output frequency is based on the frequency of the welding head and the frequency offset after the welding head temperature rises due to long-term welding of products, the false change of the frequency after the welding head presses the product, and the auxiliary surrounding environment temperature. The ultrasonic output frequency automatically tracks to ensure that the equipment works at the optimal frequency point, making the welded products more stable, perfect, reliable and unified.

Advantages: 1. Eliminate the inconvenience of manual frequency adjustment, automatically detect the frequency when turned on, and use more convenient and simple;

2. Built-in computer digitization of various parameters, automatic compensation amplitude, small amplitude when no-load,
When the load is heavier, the amplitude and power are amplified synchronously, thereby effectively protecting the transducer and welding head mold,and higher welding accuracy;

3. The power output adopts digital stepless linear adjustment, and the output power can be freely selected from 50%-100%. The internal power amplifier adopts a full-bridge IGBT module with high ultrasonic conversion rate. The maximum ultrasonic power of the machine can reach 2000W, which can meet various welding requirements;

4. More advanced protection circuit, output sound wave overload, sudden mold rupture and overload, the built-in computer detection circuit cuts off the output in a very short time, thereby protecting the internal circuit;

5. High-speed switching work up to 135 times per minute, which can be adapted to various non-standard automation equipment
welding.

6. The operation interface can be selected in Chinese or English, which is more convenient for foreign buyers to use;
7. The control wiring of the electric box is very simple, with two aviation plugs at the back, ø30MM2-pin for sound output, ø25MM7-pin for start switch and emergency stop switch, and it can work after plugging in; the electric box is smaller in size, with an actual size of 380*240*130 (mm);

Two: Machine composition

The ultrasonic wire harness welding machine consists of three parts: the machine, the acoustic resistance, and the ultrasonic power generator.
The machine consists of a chassis, an acoustic resistance, a pneumatic system, and a bottom mold.
The acoustic component consists of three parts: the transducer, the amplitude rod, and the welding head.

Three: Machine specification

Machine model: RS-2000W
Language selection: Chinese/English
Control mode: single-chip microcomputer
Input voltage: single-phase AC220V 50/60HZ
Maximum output power/working frequency: 2000W/20KHZ
Welding time range: 0.5S-9.99S
Welding area range: 0.5-12 square meters
Working air pressure: 0.2-0.8MPA
Bracket dimensions: 480L*370W*230Hmm
Electric box dimensions: 380L*300W*170HMM
Machine weight: about 60KG

Machine video: