5-Station Tower Roto Moulding Machine High-Efficiency Energy-Saving For Plastic

Automatic Energy-Saving Multi-Station Rotational Molding Machine

Product Description:

The control system of the tower rotational molding machine constitutes a crucial component for ensuring its efficient and stable operation. The following are the principal aspects of control for a tower rotational molding machine:

1. Automation Control System
PLC Control: The majority of tower rotational molding machines are furnished with programmable logic controllers (PLC) for automated operation, guaranteeing precise control of each production stage.
Human-Machine Interface (HMI): Through touch screens or computer interfaces, operators can conveniently monitor and adjust production parameters such as temperature, time, and rotational speed.
2. Heating Control
Temperature Sensors: Real-time monitoring of the mold and ambient temperatures to ensure that the heating process conforms to the set requirements.
Heater Regulation: Automatic adjustment of the heater's power based on sensor feedback to maintain a constant temperature.
3. Cooling Control
Cooling System Monitoring: Control the activation and deactivation of air-cooling or water-cooling systems to ensure that the mold is cooled at the optimum time.
Cooling Time Setting: Adjust the cooling time in accordance with the requirements of different products to ensure the complete curing of the plastic.
4. Rotation Control
Rotation Speed Adjustment: Set the rotational speed of the mold in accordance with the product requirements to ensure the uniform coating of the plastic.
Rotation Direction: Some systems permit the adjustment of the rotation direction to accommodate different mold designs.
5. Fault Monitoring and Alarm
Real-time Monitoring: The system is capable of detecting abnormal situations during the operation of the equipment, such as excessive temperature or insufficient cooling.
Alarm System: Once a fault emerges, the system will issue an alarm to facilitate timely handling.
6. Data Recording and Analysis
Production Data Record: Record the key parameters for each production cycle to facilitate subsequent analysis and optimization.
Historical Data Query: Operators can consult historical production data for conducting quality control and production improvement.

In light of the current demands for high-quality and mass production in the rotational molding industry, the tower rotational molding machines developed and produced by Tianyang Rotational Molding have gained favor among numerous rotational molding product enterprises due to their rich configurations, simplicity in operation, and high stability.

This equipment is a serialized product with a wide variety of types and complete specifications, and can offer customers customized and diversified configuration plans.

Regular models such as the three-arm five-station and four-arm six-station rotational molding machines can be adjusted independently for different molds for production. This enables more efficient and flexible production of products with different sizes, cycles, and wall thicknesses.

Features:

● Available heat sources: multiple options such as natural gas, liquefied petroleum gas, or diesel;
● Highly efficient insulated heating chamber with low energy consumption;
● Each arm operates independently without interference;
● Interlocking function to ensure the safe and stable operation of the equipment;
● Real-time monitoring of the heating chamber temperature to guarantee product quality;
● Process recipe storage function for convenient production management;
● The fully functional and reasonable touch interface is easy to operate;
● Fault self-checking function for convenient maintenance;
● Capable of realizing remote fault diagnosis;
● Fully automatic control system, easy to operate, time-saving, and labor-saving, with high production efficiency.
● Arm types equipped: straight arm, L-arm, and C-arm can be selected arbitrarily;
● Optional in-mold temperature measurement system;
● Optional semi-automatic weighing and feeding system;

Technical Parameters:

Applications:

The tower-type rotational molding machine is equipped with multiple rotational molding processing stations, such as heating chambers, mold loading and unloading stations, cooling chambers, pre-cooling or maintenance stations, etc. Each working arm operates independently and can be furnished with three to four working arms, making rotational molding production more efficient. It is particularly suitable for manufacturing rotational molded products, such as fuel tanks, military cases, insulated cases, urea tanks, pipe wells, floats, automotive components, water troughs, septic tanks, and so on.

Support and Services:

The Rotomolding Machine comes with a comprehensive suite of technical support and services to ensure your equipment operates at its best. Our support includes:

Installation Assistance: Our team of experts will guide you through the installation process to ensure your machine is set up for optimal performance from day one.

User Training: We provide thorough training for your staff to understand the operation and maintenance of the machine to maximize productivity and extend the lifespan of your machine.

Preventive Maintenance: Regular maintenance is key to the longevity of your Shuttle Rotomolding Machine. We offer preventive maintenance schedules and tips to help you keep your machine in top condition.

Troubleshooting Support: Should you encounter any issues with your machine, our technical support team is ready to assist with troubleshooting steps either online or via telephone to quickly resolve any problems.

Parts and Repairs: We supply a full range of replacement parts and repair services to ensure your machine experiences minimal downtime. Our parts are manufactured to the highest standards for a perfect fit and long-lasting reliability.

Software Updates: To improve efficiency and capabilities, we periodically release software updates. We provide easy-to-follow instructions and support for updating your machine's software.

Documentation: Comprehensive manuals and documentation are provided with the machine to help you understand all aspects of the operation and maintenance.

Our goal is to provide exceptional support and services to keep your Shuttle Rotomolding Machine running smoothly, ensuring you get the best return on your investment.

Packing and Shipping:

The Rotomolding Machine is securely packaged to ensure its integrity and safety during transit. The machine is encased in a sturdy, protective wooden crate, with internal padding to cushion against shocks and vibrations. All sensitive components are securely fastened and covered with protective materials to prevent any damage.

Before shipping, the crate undergoes a thorough inspection to confirm that the machine is well-protected. The packaging also includes moisture-absorbing desiccants to prevent condensation and corrosion during transportation. Clear labeling on the exterior of the crate provides handling instructions and cautions to ensure proper care is taken by the shipping handlers.

The machine is shipped via a reliable freight service with a proven track record for handling industrial equipment. Tracking information and shipping documents are provided to the customer to allow for real-time monitoring of the shipment's progress. Upon arrival, detailed instructions for uncrating and installation are included to facilitate a smooth setup process.

FAQ:

Q1: What types of products can be manufactured using the Tianyang Rotational Molding Shuttle Machine?

A1: The Tianyang Rotational Molding Shuttle Machine is versatile and can manufacture a wide range of hollow plastic products. This includes items such as water tanks, containers, toys, automotive parts, and agricultural equipment, among others.

Q2: What materials are compatible with the Tianyang Rotational Molding Shuttle Machine?

A2: The machine is primarily designed to work with various types of polyethylene (PE), but it can also process other thermoplastic materials that are suitable for rotational molding. It's important to check the material specifications for compatibility before use.

Q3: Can the Tianyang Rotational Molding Shuttle Machine handle multiple molds at once?

A3: Yes, the Tianyang Rotational Molding Shuttle Machine is equipped to handle multiple molds simultaneously, which can increase production efficiency and output. The exact number of molds that can be used at once will depend on their size and the specific model of the machine.

Q4: What is the heating source of the Tianyang Rotational Molding Shuttle Machine?

A4: The machine typically uses high-efficiency gas or oil burners as the heating source. Some models may also offer electric heating options. It's essential to ensure that the heating source is appropriate for the production environment and local regulations.

Q5: How does the Tianyang Rotational Molding Shuttle Machine ensure uniform thickness in the molded products?

A5: The machine employs a precise rotational motion with controlled heating and cooling cycles to ensure uniform heat distribution and material flow. This results in products with consistent wall thicknesses. Additionally, operator experience and proper mold design are crucial in achieving uniform product thickness.