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SHANGHAI FAMOUS TRADE CO.,LTD

  • China,Shanghai ,Shanghai
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China Ceramic Disc Cleaning-Waxing Integrated Machine Automated Semiconductor
China Ceramic Disc Cleaning-Waxing Integrated Machine Automated Semiconductor

  1. China Ceramic Disc Cleaning-Waxing Integrated Machine Automated Semiconductor
  2. China Ceramic Disc Cleaning-Waxing Integrated Machine Automated Semiconductor
  3. China Ceramic Disc Cleaning-Waxing Integrated Machine Automated Semiconductor

Ceramic Disc Cleaning-Waxing Integrated Machine Automated Semiconductor

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Dimensions 7740×3390×2300mm (L×W×H)
Power Supply AC380V, 50Hz, Total Power 90KW
Pneumatic Supply 2m³/h, 0.4-0.5MPa Oil-free Dry Air
Water Supply 2T/h @0.3MPa, ≥12MΩ·cm Resistivity
Brand Name ZMSH
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Dimensions 7740×3390×2300mm (L×W×H) Power Supply AC380V, 50Hz, Total Power 90KW
Pneumatic Supply 2m³/h, 0.4-0.5MPa Oil-free Dry Air Water Supply 2T/h @0.3MPa, ≥12MΩ·cm Resistivity
Brand Name ZMSH Place of Origin China

 

Product Overview

 

This ceramic disc cleaning & waxing integrated machine combines one ceramic disc cleaner with dual ceramic disc mounters, designed for high-efficiency cleaning and wafer waxing in sapphire and semiconductor industries, achieving stable 99.9% yield rate.

 

Technical Specifications

 

Parameter Value
Dimensions 7740×3390×2300mm (L×W×H)
Power Supply AC380V, 50Hz, Total Power 90KW
Pneumatic Supply 2m³/h, 0.4-0.5MPa Oil-free Dry Air
Water Supply 2T/h @0.3MPa, ≥12MΩ·cm Resistivity

 

 

Working Principle

Ceramic Disc Cleaning Stage

  • Precision Cleaning: Utilizes ultrasonic cleaning with deionized water (≥12MΩ·cm) to remove micron-level contaminants from ceramic discs.

  • Drying System: High-efficiency air knives and vacuum drying ensure zero residual moisture.

Automated Waxing Process

  • Vision Alignment: CCD cameras scan disc surface coordinates, achieving ±0.02mm positioning accuracy.

  • Controlled Wax Deposition: Programmable wax dispensing heads apply 0.8g±0.05g wax per wafer.

  • Pressure Optimization: Pneumatic actuators maintain 5-10N/cm² uniform contact pressure during wafer mounting.

Integrated Control

  • Synchronized Operation: PLC coordinates cleaning module and dual waxing stations, enabling parallel processing (Max. 30 discs/hour).

  • Quality Feedback: Real-time thickness sensors detect wax layer uniformity, automatically adjusting parameters if deviations exceed ±3%.

Key Advantages

  • Energy Efficiency: Pure water recycling rate >80%, wax consumption 0.8g/wafer, 35% lower energy per disc

  • Smart Connectivity: Compatible with MES/ERP for full-process data traceability (thickness/pressure/time)

  • Scalability: Customizable tooling and recipes for Φ300-650mm non-standard discs

Production Capacity

Wafer Size Disc Diameter Quantity Cycle Time
4-inch Φ485mm 11pcs 5min/disc
4-inch Φ576mm 13pcs 6min/disc
6-inch Φ485mm 6pcs 3min/disc
6-inch Φ576mm 8pcs 4min/disc
8-inch Φ485mm 3pcs 2min/disc
8-inch Φ576mm 5pcs 3min/disc

 

 

Applications

Full-process ceramic disc treatment: Cleaning→Drying→Waxing in one machine

 

It is used in the processing of semiconductor materials such as silicon carbide (SiC), silicon (Si), gallium nitride (GaN), and can also be used for materials such as sapphire, ceramics, crystal, MEMS, and optical products.

 

 

Q&A

Q1: How to ensure yield rate?
A1: Dedicated vision system for ceramic discs achieves ±0.02mm real-time alignment accuracy.

 

Q2: Water consumption of ceramic disc cleaning?
A2: Water recycling rate >80%, consumption ≤0.5L/disc.

 

Q3: How to achieve rapid wafer size changeover?
A3: The integrated machine's smart fixture library automatically switches tooling via HMI selection (Changeover time <3min).

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Agent,Importer,Exporter,Trading Company

  • Year Established:

    2013

  • Total Annual:

    1000000-1500000

  • Ecer Certification:

    Verified Supplier

SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014. We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widely used in electronics, op... SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014. We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widely used in electronics, op...

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Get in touch with us

  • Reach Us
  • SHANGHAI FAMOUS TRADE CO.,LTD
  • Room.1-1805,No.1079 Dianshanhu Road,Qingpu Area Shanghai city, China /201799
  • https://www.sapphire-substrate.com/

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