1.5 Inches Cable Tray Roll Forming Machine With Emergency Button

Product Specification

1.5 Inches Cable Tray Roll Forming Machine With Emergency Button

A   parameters

(1) Size of chains: 1.5 inches width

(2) Size of main forming host machine: L*W*H 22m*2m*2m

   Size of production line: 40m*25m*2m (floor area)

(3) Weight: about 28 tons

(4) Voltage: 380V/ 3phase/ 50 Hz

(5) Safety protection: Emergency stop button is provided and there are protective covers on key places.

B   Matching material:  according to the drawing

Width:   100-1000mm

Height:    50-200mm

Thickness:1.2-2.5mm

C equipment composition

Main parts: 7 tons hydraulic de-coiler, leveling and servo feeding machine, hydraulic punching , material guiding , roll forming machine, hydraulic  cutting, exit rack,finish.

D  Specific parameters of equipment

1. 7.0 tons hydraulic de-coiler

(1) Capacity: 7 tons 
(2) Feeding width: MAX 1450mm 
(3) Expanding range: 470-520mm 

(4) Way of loading material: electric 

(5) Motor power: 5.5Kw

(6) Hydraulic station power: 4.0Kw

(7) Electrical components brand: shenghong

2. Leveling and rolled steel mould  

(1)Number of work stick: seven

(2)Place of leveling sticks: up 3/down 4

(3)Diameter of leveling roller:100mm

Material of leveling roller: after quenched and chrome plated treatment the rigidity, its rigidity, surface roughness and other mechanical properties have improved greatly. It consists of pinch roller and leveling roller. For pinch roller, it can adjust alone. For leveling roller, it adopts integral structure, setting two adjustable points on its beginning and ending, and it can form a certain angle to improve its leveling quality. At the beginning of the leveling, it has a pair of guide roller and two pairs of vertical roller, these rollers can adjust convenience.

(4)Range of material: Max.1450mm

(5)Thickness of material: 1.0-2.5mm

3. Servo feeding machine

(1)Material width range:200-1450mm.

(2)Thickness range:1.2-2.5mm

(3)Feeding length:0-9999m

(4)Operating:touch screen

(5)Relax:pneumatic

(6)servo motor:4.4KW

(7)Control :Mitsubishi PLC system

3. Hydraulic punching

(1) Function: punch the holes at the bottom of cable tray.

(2) Structure: 1 set of type C formwork, hydraulic drive, length setting, automatic measuring, shut down automatically when arrive in setting distance than cut. The punching mold is driven by hydraulic cylinder motion and the punching unit is removable on the level.

5. Main roll forming machine

(1) Quantity of stands: 12

(2) Width of feeding material: 100-1450mm

(3) Thickness of feeding material: 1.0-2.5mm

(4) Speed:Forming host machine 8-12m/min

                     Production Line: 1-4m/min( including punching and cutting)

(5) Material of forming rollers: Gcr 15, coated with chromed treatment, HRC56-62°.

(6) Motor power: 15 KW.    JYS motor with helical gear - worm reducer

(7) Size adjustment: Any roll width is adjusted by electric; there is no need to exchange any rollers to reach the width which has input in the system.

(8) Strengthening rib: The longitudinal stiffener shape on the host machine, and the distance between them is adjustable

(9) Roll molding process by a trained and experienced professional with a German import software COPRA design, review, and after FEA analysis. Roll using a combination of structure, small speed difference and molding resistance of the steel surface wear small. Finally horizontal roller installation, convenient and quick assembly and disassembly debugging. A set of rolls to be completed trough tray molding and shaping, without changing the mold

6. Hydraulic cutting

(1) Cutting blade: innovative design portfolio three knives, no need to replace the blade. Different plate can be adjusted by cutting device on the left and top of the screw; just a few minutes the whole adjustment.

(2) Material of blade: GCR12 with heat treatment

7. Hydraulic station

(1) Motor power of hydraulic station: drive the punching and cutting unit and the power is 7.5Kw.

8. 3m passive run-out table 

(1) Form: Steel welding structure, no-power exit rack

(2) Quantity: 2 pieces

9. Control system

(1) The entire line is controlled by imported PLC, LCD touch screen human-machine interface. People interact with the PLC. Operator by setting the program to run automatically (programmable control) to monitor and control process, to achieve the operator to control the production line and modify the control parameters, and real-time monitoring of equipment status, operating parameters and fault indication. Work piece length digital setting, work piece length adjustable. Real-time monitoring of equipment operating status and fault indication.

(2) Operation: manual / automatic. It is convenient to maintenance with the manual model and there are emergency stop bottom on it.

10. Brand of main components

(1) PLC: Panasonic

(2) Encoder: Omron

(3) Frequency: changer    Yaskawa