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Copper is a good conductor of electricity, and is used extensively to make electrical wiring and components. The purification of copper is a form of recycling. Copper is purified further using electrolysis and we call it Copper Electrorefining (electrolytic refining). In industry this is carried out on a massive scale. The electrolytic copper production is processed in the huge copper electrolytic tank fulfilled with copper electrolytic solution. Even the best chemical method cannot remove all the impurities from the copper, but with electrolytic refining it is possible to produce 99.99% pure copper (whatever method is used to manufacture copper from its ore, its final purification is by electrolysis).
Copper Electrolysis Refining Plant
Anode plates are hung by their "handles" in electrolytic copper refining tank. Pure copper cathode sheets suspended on solid copper bars are inserted into the same tank, one sheet between each anode. When an electric current is passed from the anodes through the electrolyte to the cathodes, copper from the anodes moves into the solution and is plated onto the starter sheet. Impurities from the anodes settle to the bottom of the tank.
Copper Anodes(Plates) Casting Machine
The copper anode will be casting into anode plates in molds semi-automatically. After pretreatment removing of tin, lead, iron, aluminum starts charging of the copper material into the furnace which is followed by smelting process. When the impurities are removed follows the slag removal and phase of reduction with natural gas. Reduction is aimed to remove the free oxygen. After the reduction the process is ended by casting, where the final product is casted into the form of copper anodes.
The Specific Equipment Configuration Depends On The Output.
The refining anodes taken out from the refining furnace is changed into electrolytic copper with purity of 99.99% through an electrolysis process: During electrolysis, copper (II) ions leave the impure copper anode and since they are positive, migrating to the negative cathode. From time to time, the pure copper is scraped off the cathode. Impurities from the copper anode, such as gold, silver, platinum and tin, collect at the bottom of the electrolyte solution, deposited as anode slime.
-----More Details On The Impurities Here
Ag, Au, tin and Pt are more noble than copper, insoluble in this electrolyte and so do not deposit on the cathode. They will be found as metals in the anode slime; Soluble impurities of iron and nickel dissolve in the electrolyte, which has to be continually purified to prevent excessive deposition onto the cathodes, which would reduce the purity of the copper; Sn, Bi and Sb dissolve anodically but will precipitate in the electrolyte as oxide or hydroxide compounds which will be found in the anode slime.
PRODUCT FEATURES
1. High current density, shorter anode distance, advanced technology make the electrolytic cycle much shorter. 2. Automatic controlling, compared with other processes, labor costs can be reduced by 50%; 3. The exhaust gas treatment system can produce useful chemicals, creating added value, after processing the tail liquid can be consistent with national environmental requirements;
TECHNICAL PARAMETERS
Model
ZYDJ-500
ZYDJ-1000
ZYDJ-2000
ZYDJ-5000
Mixed Metal Powder
500 Kg/D
1000 Kg/D
2000 Kg/D
5000 Kg/D
Energy Consumption
280
570
1130
2850
Electrolytic Cycle
15 Days/48H
15 Days/48H
15 Days/48H
15 Days/48H
Copper Capacity
370
750
1500
3750
Copper Purity
99.99%
99.99%
99.99%
99.99%
NOTE:
Working voltage:380±10V(415V ,440V also can be custom); (If you want more detailed parameters and quotations, please contact us)
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2019
Total Annual:
3000000-5000000
Employee Number:
120~150
Ecer Certification：
Verified Supplier
Welcome to the office and factory of SUNY GROUP, the leading manufacturer of scrap recycling machines in China. Our company offers a comprehensive Turnkey Solution for all your recycling needs, from providing raw materials to producing recycling machines, to selling the final separated products. We ... Welcome to the office and factory of SUNY GROUP, the leading manufacturer of scrap recycling machines in China. Our company offers a comprehensive Turnkey Solution for all your recycling needs, from providing raw materials to producing recycling machines, to selling the final separated products. We ...
