Fast Speed Ultrasonic Metal Welding Machine For Solar Panels , Metal Seam Welder

Product Specification

3000W 20kHz Ultrasonic Welder For Solar Panels, Metal Seam Welder System 

Description:

Altrasonic Ultrasonic welder for solar heat collecting plate is suitable for welding application like solar heat collecting plate (welding cooper tube and aluminum foil;cooper tube and cooper foil; welding multiple cooper tube of the whole plate), solar water heater (welding heat exchange tube onto the plate).

This welder continuously welds aluminum and copper foils at speeds up to 20 meters per minute, delivering the ultimate in metal seam welding performance at a lower cost than fusion methods. By creating true metallurgic bonds, it offers exceptional heat transfers. Precision monitoring and controls ensure consistent results.

Ultrasonic Welding Principle:

Ultrasonic metal welding machine use ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer to the metal surface to be welded ,while the friction produces heat under the pressure, the metal structure of molecules fully activation of the fusion between the molecular layer of the formation of the new equipment.

Characteristics:

● Speed control system, welding direction can be set through operation panel

● The ultrasonic system is stable and reliable

● Unique structural design of the machine suited for various width products

● Flexible control, separate control, or with the overall control of the machine

● Simple mechanism and easy to install

● The welding horn is made of special steel through strict process and durable

Features:

l Automatic splice width adjustment from 0.5 to 40 mm (depending upon power level)

l Microcomputer control, electronic tuning frequency.

l Power adjustable, operate simple, and run stable and reliable.

l LED display keeps the machine visible in operation and regulation.

l Imported components, good performance in energy output.

l Overcurrent protection and soft start can keep the machine safe.

l Easy installation and operation.

l Not only similar metal, but also dissimilar all can welding together. it can weld metal slice or sleave to thick metal. Usually used for transister or IC's leads welding.

Advantages:

l High-quality ultrasonic transducer, strong power, good stability.

l Good conductivity and resistivity very low or almost near to zero.

l Oxidation or plating metal can be welded.

l Short weld time, no need additional flux, gas, solder.

l No welding sparks, environment protection and safety.

l Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.

l Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.

l Welding material does not melt non-fragile metal properties.

l Pairs of welding metal surfaces that require low, oxidation or plating can be welded.

Application area:

l Multi-layer positive and negative electrode welding for dynamic power battery

welding material does not melt, non-fragile metal properties.

l Li-ion battery and polymer battery: Copper foil welds nickel sheet; Aluminum foil welds aluminum sheet; Aluminum foil welds Nickle sheet.

l Auto splice welding, Formation of electric wire end, Welding for electric wires; Multiple electric wires bond welding.

l Electric wire and cable welding, terminal , connector , electric parts welding .

l Solar panel battery, flat solar plate , copper and aluminum plate joints.

l Solenoid switch, fuseless switch: big currency joint point welding and dissimilar metal welding.

l Refrigerator and air conditioner copper tube sealing. Vacuum parts of copper tube and aluminum tube sealing.

In addition, advances in metals technology are producing thinner and lighter metal foils and wire for use in sensitive electronics and other products. Ultrasonic metal welding can satisfy the clean and delicate requirements of these applications, whereas traditional welding methods may be much too destructive.

Ultrasonic welding also meets the reliability demands of larger, heavy-duty applications such as charging systems for electric vehicles, wind power towers and solar energy systems.