Winner Pulp Holdings Limited
About Us
Products
WINNER PULP was founded in 1994, beginning as a mold-maker focus on engineering, design, develop and build molds to packaging specialist worldwide in molded pulp industry. With this foundation, in 2015, we expanded to 12,000-square-meter manufacturing facility for molded pulp packaging production which daily output can come to 10 tons of thermoformed product. In 2021, we constructed another 15,400-square-meter facility for dry-pressing product which daily capacity can max. achieve 40 tons.
Utilizing our in-house engineering team and modern molded pulp process and equipments, we could help you run from concept, engineering, tooling to manufacturing. We work with companies of all types who are looking to improve their packaging and move to more sustainable alternative from polystyrene and plastic.
Our team of experienced engineers pushes the boundaries of packaging development and the trust we are given from our customers makes this possible. Some of our customers are Fortune Global 500. We take the time to listen to customer’s needs and using our level of experience turn into sustainable and cost-effective packaging.
At WINNER PULP, you will find the high grade of molded pulp made in stylish and innovative designs for a wide array of products. We continuously strive to create custom packaging that are good for the planet, generate a positive brand image, looks great and green.
CERTIFICATIONS
WINNER PULP have been awarded National High-Tech Enterprise certificate, it is a recognition of WINNER PULP's achievements within the research and development field. We currently holds 2 Patent of Invention, 18 Utility Model Patents for our production facilities. We continually invests in R&D and equipments to be a valued manufacturing partner with our customers.
| Company Name: | Winner Pulp Holdings Limited |
| Business Type: | Manufacturer |
| Employee Number: | >489 |
| Year Established: | 1994 |
| Total Sales Annual: | 11500000-20000000 |
| Company Location: | No.8, Avenue 2 Science & Technology Industrial Zone, Xingtan, Shunde, Foshan, Guangdong, China 528325 |
| Factory Location: | No.8, Avenue 2 Science & Technology Industrial Zone, Xingtan, Shunde, Foshan, Guangdong, China 528325 |
| Company slogan: | Winner Pulp Holdings Limited |
| Production Line: | Our plants manufacturing molded pulp products formed by 2 different process.
Wet-Press Process:
The wet-press process(also known as ''Thermoformed'') integrates forming and drying process in one mold, no oven curing is needed. This process produces high quality thin-walled items(from 0.6~1.3mm), with good dimensional accuracy, and smooth, rigid surfaces. The result resembles the appearance of thermoformed plastic items. The raw material is 100% virgin plant fiber such as bagasse/sugarcane, bamboo.
We have 6 automatic lines, 52 forming machine, 128 hot press, 38 trimming machine, 3 cross cuting machine, 3 V-grooving machine, 1 coating line, and 6 pulping system which able to make max.10 tons of product per day.
Dry-Pressing Process:
Dry pressed items manufactured using forming mold and transfer mold then oven dried or natural wind and after pressed, typical wall thickness ranges from 1.5mm to 3.0mm. The surface in contact with the mold is relatively smooth but not as smooth as thermoformed type, while the other side is rough. The raw material is typically OCC(Old Corrugated Container). They are usually used as support packaging, industrial packaging. The mold and product cost much cheaper than wet pressing process.
The entire creation process utilizes minmum amounts of energy. We built a 8 layers railing system which goes around our whole factory and the drying facility in order to help dry the products with natural wind and minimize the chance for the product to be deformed during the drying process. Daily capacity max. 40 tons of products.
The entire process utilizes recycling wastewater.
Water is one of the key element to make molded pulp products. There's tons of sewage water from production is ouput everyday, all sewage water is accessed to a biological wastewater treatment system make use of bacteria and other microorganism to remove contaminants and produce treated water that is safe enough for release into production for reuse, zero waste.
Waste Water Treatment Plant
Manufacturing Process
1. Pulp Preparation
Put the raw material into the pulper with water and mixed until the desired pulp consistency has been achieved. Additives, such as AKD are introduced to produce the required functions, commonly utilized also in the papermaking industry.
2. Forming
The pulp through pipe arrive from forming machine converted into desired shape after it is vacuum formed on the custom-designed molds. The initial part is ready which is wet and soft.
3. Thermoforming
The wet part is moved to a heated mold to be carefully dried. The surface becomes relatively smooth and good dimensional accuracy is achieved.
4. Testing
Our QC will random checking the parts' weight, size, appearance, strength, specific performance(such as waterproof, dustproof). Once problem be founded at this stage, will take immediate action to adjust and fix.
5. Trimming
If clean edge is required on finished part, it will be tranferred to trimming machine. All the scraps or rejected parts are returned to the pulp mixture and re-used. Zero waste.
6. 100% Inspection
The finished part is finally 100% inspected for quality by well trained workers. Our final QC will checking by random at last stage, if AQL is not pass must fully re-checking until no any issue, we make sure with right quality before warehousing.
7. Packing & Warehousing
Normally packing incl. poly bag and shipping box, unless specific packing method is required, such as palletizing, or only pack in ploy bag without box for cost and space saving, then store into the warehouse and wait for delivery.
In-House Tool Manufacturing
We operate an in-house tool shop maintain tool making capabilities in the industry since 1994. We provide tools and technical support to worldwide as well as build tool for our exclusive utilization. Our team is completely staffed by highly skilled craftsmen with a strong industry reputation. We use 3D scanner to measure the tools regularly which enables us to manufacture your parts with great precision no matter how simple or complex your part designs may be.
How the tools be made
1. CNC machining
2. 3D scanning (normally apply to thermoform tool)
3. Drilling (by manual or 5 axis drilling machine)
4. Meshing
5. Slight polishing
6. Assembling
We create punching machine with high precision tools for our exclusive utilization.
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| R&D: | Our in-house R&D team with capabilities of developing custom packaging. We can provide you innovative engineering and design solutions as fast as anyone in the industry.
A molded pulp project typically would move foward as following steps:
Step 1: Assessment & Analysis
We can design based on your samples provided and specific requirements, or if you have 3D design is available, our engineers will check the feasibility then provide you solutions.
Step 2: Design Finalization
We provide DFM if it is required, once DFM is finalized and we would move into the tool design and manufacturing phase.
Step 3: Prototype & Test
It is recommended prototype tool first in case of modification lead to mold become useless, at this stage customer can requires small change. Once sample is confirmed then move into mass production tool.
Step 4: Production Tooling
WINNER PULP in-house tooling shop is completely staffed by highly skilled craftsmen. Using advanced molding technology and 3D scanner to ensure accuracy and quality.
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| Service: | Technical Help
WINNER PULP has a professional technical team to help you solve various technical problems on tools or manufacturing. We provide timely and effective services or technical suggestions according to customers' specific requirements.
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| Market name: | North America,South America,Western Europe,Eastern Europe,Eastern Asia,Southeast Asia,Middle East,Africa,Oceania,Worldwide |
| Contact Person: | Ms elaine |
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